
Name (type)
Specifications, Structure, etc.
The brake unit and resistor unit are options that will fully exhibit the regenerative braking capability of the inverter. Use them as a set.
There are six different brake units as in the following table, from which make selection according to the deceleration time.
When the brake unit duty (%ED) excess and an alarm occur, errors appear in the inverter.
Brake unit selection table
%ED at
Motor Capacity | 75 | 90 | 110 | 132 | 160 | 185 | 220 | 280 | 375 | ||
kW | kW | kW | kW | kW | kW | kW | kW | kW | |||
Inverter | 200V | 75K | 90K | 110K | |||||||
400V | 75K | 90K | 110K | 132K | 160K | 185K | 220K | 280K | 375K | ||
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2 |
| 5 |
0%ED
unit | V | 20 | 15 | 10 |
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Brake |
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| 4 | 10 | 5 | |||||||||
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| 40 | 25 | 20 | 10 | 5 | 5 | |||||
| 0 |
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| 80 | 60 | 40 | 25 | 15 | 10 | 10 | 5 |
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| V |
| 80 | 65 | 40 | 30 | 20 | 15 | 10 | 5 | ||
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| 80 | 50 | 40 | 20 | 15 | 10 |
Braking torque (%) at
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| Motor Capacity | 75 | 90 | 110 | 132 | 160 | 185 | 220 | 280 | 375 | ||
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| kW | kW | kW | kW | kW | kW | kW | kW | kW | |||
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| Inverter | 200V | 75K | 90K | 110K | |||||||
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| 400V | 75K | 90K | 110K | 132K | 160K | 185K | 220K | 280K | 375K | ||
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| 2 | braking | 70 | 60 | 50 | ||||||||
| 0 |
| torque |
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| 0 |
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unit | (%) | 150 | 120 | 100 | |||||||||
V | |||||||||||||
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Brake | 4 |
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| 100 | 80 | 70 | 55 | 45 | 40 | 35 | 25 | 20 | |
braking | 150 | 150 | 135 | 110 | 90 | 80 | 70 | 50 | 40 | ||||
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| 0 | torque | 150 | 150 | 150 | 150 | 135 | 115 | 100 | 80 | 55 | ||
| V | (%) | 150 | 150 | 150 | 150 | 150 | 150 | 125 | 100 | 70 | ||
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| 150 | 150 | 150 | 150 | 150 | 150 | 150 | 130 | 100 |
*To obtain a large braking torque, the motor has to have a torque characteristic that meets the braking torque.
Check the torque characteristic of the motor.
Brake unit and resistor unit combinations and cables
Brake Unit Type | Resistor unit | Cable | ||
type | ||||
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200V | 14mm2 | |||
2×14mm2 | ||||
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| 14mm2 | |||
| 2×14mm2 | |||
| H150K | |||
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400V | 3×14mm2 | |||
H220K | ||||
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| 4×14mm2 | |||
| H280K | |||
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| 5×14mm2 | |||
| H375K | |||
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(Caution 1) Be sure to select the
(Caution 2) The temperature rise of the discharging resistor is 300deg. Therefore, wire the cable so as not to touch the resistor. In addition, separate the parts with low heat resistance and the resistor by at least 40 to 50cm.
(Caution 3) The temperature of the resistor unit abnormally increases if the brake unit is operated exceeding the specified duty. Since the resistor unit may result in overheat if the temperature of the brake unit is left unchanged, switch off the inverter.
*The resistor unit is provided with a thermostat (a contact) as overheat protection. If this protective device is activated under normal operation, it is assumed that the deceleration time is too short. In such a case, increase the deceleration time setting of the inverter.
Brake unit
Outline dimension drawings
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| A |
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| AA |
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| AB |
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| B BA |
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4 | 7 |
| LN | |
Mounting hole | LP | |||
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| LC |
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| N | |
| CN8 | P | ||
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P, PR terminal
2M6 screw
N
85
C
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| 85 |
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| NP |
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| 800 |
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| TH2 | M4 |
M6 |
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P PR TH1 E |
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| 40 |
| 30 |
193 |
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| 189 |
| 37 | 60 | 10 21 |
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480
510
4157.5 Mounting hole
75 300 75
450
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| Features |
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Peripheral Devices | Why energy | savings? | |||
| Standard | Specifications |
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Outline | Dimension | Drawings | |||
Terminal Connection | Diagram | Terminal Specification | Explanation | ||
| Operation | Panel |
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| Parameter | List |
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Explanations | of | Parameters | |||
| Protective | Functions |
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| Options |
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Brake Unit Type | A | AA | AB | B | BA | C | Lc | LP | LN | N | Approx. | X | Y | Z | ||
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| mass |
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200V | 118 | 102 | 90 | 200 | 100 | 256.5 | 550 | 1740 | 1740 | 1 | 1.5 | 14 | 12 | 8 | ||
class | 188 | 172 | 160 | 200 | 100 | 256.5 | 550 | 2000 | 2000 | 2 | 3.0 | 22 | 12 | 8 | ||
| 118 | 102 | 90 | 200 | 100 | 256.5 | 550 | 1740 | 1740 | 1 | 1.5 | 14 | 12 | 8 | ||
400V | 188 | 172 | 160 | 200 | 100 | 256.5 | 550 | 2000 | 2000 | 2 | 3.0 | 22 | 12 | 8 | ||
258 | 242 | 230 | 200 | 100 | 256.5 | 550 | 2000 | 2000 | 3 | 4.5 | 38 | 12 | 8 | |||
class | ||||||||||||||||
| 328 | 312 | 300 | 200 | 100 | 256.5 | 550 | 2330 | 2330 | 4 | 6.0 | 60 | 12 | 10 | ||
| 398 | 382 | 370 | 200 | 100 | 256.5 | 550 | 2330 | 2330 | 5 | 7.5 | 60 | 12 | 10 |
External connection diagram
Resistor unit | Resistance | mass | ||||
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| value |
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200V |
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| 2.0Ω | 50kg | ||
class |
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400V |
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| 6.5Ω | 70kg | ||
class | H75K |
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Instructions |
Motor |
Inverter
R/L1 U
S/L2 V
T/L3 W
P/+
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| The wiring length should be 10m | |
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| maximum when wires are twisted | |
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| and 5m maximum when wires are | |
IM |
| not twisted. |
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| TH1 | TH2 |
| P | P |
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(Caution 1) For wiring of the brake unit and inverter, use an accessory cable supplied with the brake unit. Connect the main circuit cable to the ter- minals P/+ and N/- and connect the control cir- cuit cable to the connector (CN8) inside by
Brake unit
Compatibility |
N/-
CN8
PR
PR
making cuts in the rubber bush at the top of the inverter.
(Caution 2) The brake unit which uses multiple resistor
Inverter
P
P
units has terminals equal to the number of
PR
PR
resistor units. Connect one resistor unit to one pair of terminals (P, PR).
Cable provided with a brake unit
Brake unit
Warranty |
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Inquiry |
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54