Evolution of the inverter for fan and pump applications,

energy savings for buildings and factories as a whole

 

 

SA

 

E

 

VI

 

 

N

O

R

 

G

M

 

S

!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BEST

 

1

MATCH

Features

(1)Upgrade of the renown Optimum Excitation Control!!

•Achieved a higher level of energy savings during acc./dec. to say nothing of during constant speed.

[Ex. of Blower Operation Characteristics]

[Ratio of Motor Power Consumption during Acc./Dec.]

Driving of the Mitsubishi 400V 4 poles

45kW motors comparison

(2)The effect of energy savings is obvious A

•The effect of energy savings can be confirmed using the operation panel, output terminal (FM, AM terminal) and via networks with the newly developed energy saving monitor.

(1) Adjustable 5 points V/F

•Possible to set the torque

 

Voltage

Base Frequency Voltage

 

pattern that is optimum for the

V/F5

machine's characteristic

V/F

•Possible to expect even more

 

pattern V/F4

(4)Restart after instantaneous power failure function

•Restart can be made without stopping the motor when the motor is coasting due to an instantaneous power failure.

Connection with

 

Peripheral Devices

5

Why can the inverter

save energy?

 

100

Commercial

Consumption Ratio(%)

Conventional model(FR-F500)

 

power

 

100

 

operation

80

6%

 

 

 

12%

60

V/F control

90

Consumption(%)

FR-F700

 

 

 

Ex. of Power Savings Monitor Display

[Energy Saving Monitor List]

Power saving monitor (kW)

Power saving rate (%)

Power saving amount (kWh) Power saving amount charge ($)

energy savings with optimum

 

 

V/F3

Torque

 

 

 

Frequency

 

excitation control and optimum

 

 

V/F1

 

 

 

 

 

 

characteristic

 

 

 

 

 

V/F2

 

 

 

V/F pattern working together

 

 

curves

 

 

 

 

 

 

 

 

 

 

 

0

 

V/F Characteristic

 

 

Base

 

 

(2) Enhanced PID function

 

 

 

 

 

 

 

Frequency

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(5)Flying start

•Smoothly restarts a motor that is rotating even in the opposite direction due to the windmill effect.

Standard 7 Specifications

 

40

 

 

 

 

 

 

 

 

 

 

 

 

Power

20

 

 

 

Optimum

 

Power

 

 

 

 

 

 

 

 

 

excitation

 

 

 

 

 

 

0

10

20

30

control

60

10

20

30

40

50

 

40

50

0

Frequency (Hz)

Motor Lord Torque (%)

Power saving average value (kW)

Power saving rate average value (%)

Power saving charge average value ($) Annual power saving amount (kWh)

Annual power saving amount charge ($)

•Energy savings in low speed region ... PID shutoff (sleep control) function •Shorter PID startup time ... PID automatic switchover function •Monitor of set point/measured value/deviation possible ... PID monitor •Convenient for HVAC usage ... forward/reverse operation switchover

is simple with an external signal

(6)Regeneration avoidance function

•Possible to avoid regeneration overvoltage alarm by automatically increasing the frequency and continue operation if the fan happens to rotate faster due to the effect of another fan in the same duct.

Drawings

 

Terminal Connection

 

Diagram

16

Terminal Specification

Easy replacement with

RS-485 communication is

A Easy operation with the setting dial of the operation panel

•Corresponds to a wide range of detectors ... set point and measured value for PID input can either be voltage (0 to 5V/0 to 10 V) or current (4 to 20mA)

(3)Adoption of the original operation continuation at instantaneous power failure function

(7)PTC thermistor input I

•Protection of the motor can be certain since the built-in PTC of the motor can be input directly in addition to the electronic thermal relay function.

Explanation

Explanation of the

Operation Panel 19

(FR-DU07)

the cooling fan cassette!! C

possible with PU connector H

RS-485 terminal G

Built-in

EMC filter E

AU/PTC I

switchover switch

with/withoutConnector F EMC filter

•Operation continues without

When power is restored during deceleration

 

 

the motor coasting when an

Input

IPF

instantaneous power failure

 

Power Supply

 

occurred in fan and blower

 

 

 

applications.

Output

 

*The inverter may trip and the motor may

Frequency

 

Deceleration

Reacceleration

coast depending on the load condition.

 

RELIABLE

EASY

(1)Operating life of parts are further lengthened

•Adoption of newly developed long life cooling fan (design life of 10 years*1) Longer operating life is further enhanced with the use of ON/OFF control of cooling fan. •Adoption of long life capacitor (design life of 10 years*1, 2)

A capacitor with specification of 5000 hours at 105˚C ambient temperature is adapted.

*1 Ambient temperature: yearly average 40˚C (free from corrosive gas, flammable gas, oil mist, dust and dirt) Since the design life is a calculated value, it is not a guaranteed value.

*2 Output current: 80% of the rated current of Mitsubishi standard 4P motor

(2)State of the art longevity diagnostic method

•Degrees of deterioration of main circuit capacitor, control circuit capacitor or inrush current limit circuit can be diagnosed by monitor.

•Trouble can be avoided with the self-diagnostic alarms* that is output when the life span is near.

*Any of alarm for main circuit capacitor, control circuit capacitor, inrush current limit circuit and cooling fan can be output.

(3)Maintenance timer

•Maintenance timer output function can also inform of maintenance time for peripheral equipments.

•Average output current value and maintenance timer value are output as pulses.

PTC thermistor input…Positive Temperature Coefficient Thermistor

(8)Commercial power-supply switchover sequence

•Switchover to commercial power-supply operation is simple using R1 and S1 terminals of the control circuit and commercial power-supply switchover sequence.

(4)Update is also easy

Removable terminal block B

¥When exchanging the inverter, the control circuit terminals can be exchanged.

The removable terminal block of the FR- F500 series can be used.

(The terminal block of the FR-F700 series is compatible with that of the FR-F500 series.

Note that some functions of the FR-F700 series are restricted when using the terminal block of the FR-F500 series.)

FR-F500 series

FR-F700 series

Parameter List

21

Explanations of

28

Parameters

 

Protective Functions

47

Option and

49

Peripheral Devices

Precautions for

 

Operation/Selection

59

Precautions for Peripheral

 

Device Selection

 

Application to Motor

63

Main differences and

64

compatibilities with

the FR-F500(L) series

 

Combed shaped wiring cover D

1

BRemovable terminal block

Photo:FR-F740-5.5K

(5) Improved workability

Easy replacement of cooling fan C

 

Possible to copy parameters with operation panel A

¥ The installation position of the cooling fan is in the

¥ Parameter setting for multiple inverters is simple by

upper portion of the inverter.

 

copy with the operation panel.

Fan replacement is easily done without having

to

Alarm history

remove the main circuit wires.

 

 

¥ Alarm history (alarm details and frequency, current, voltage

Wiring is easy with the combed shaped wiring cover

D

and cumulative energization time at time of alarm

¥ Wiring cover can be reinstalled after wiring.

 

occurrence) can be displayed on the operation panel and

(200V class 22K or less, 400V class 30K or less)

 

the cause of a trouble can be checked.(up to 8 past alarms)

Warranty

65

 

 

 

 

International FA center

66

 

 

2

Page 2
Image 2
Mitsubishi Electronics FR-F700 instruction manual Energy savings for buildings and factories as a whole