Lincoln Electric IM609-B manual Stick Welding Trouble

Page 35

E-4

 

TROUBLESHOOTING

E-4

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

 

MISADJUSTMENTS(S)

COURSE OF ACTION

 

 

 

 

 

GENERAL MACHINE TROUBLE

The machine makes a very loud

1.

Diode D1 may be shorted. Check

Contact your Local Lincoln Authorized

buzzing noise in DC stick, or in DC

 

and replace.

TIG when the Arc Start Switch or

2.

One of the main SCRs may be

Field Service Facility for technical

Amptrol is pressed.

 

shorted. Check and replace.

troubleshooting assistance.

 

 

 

 

The machine has output and the

1.

Check and replace 5 Amp Fuse

 

meters are ONbut there is no high

 

(F1) located below the Control PC

 

frequency present and the gas sole-

 

Board on the right. (Fuse is pre-

 

noid does not function.

 

sent on European models only)

 

 

 

 

 

High frequency is present, but bad

1.

Check and replace 5 Amp Fuse

 

starting at low currents.

 

(F2) located below the Control PC

 

(Approximately 15 Amps and below)

 

Board on the left. (Fuse is present

 

 

 

 

on European models only)

 

 

 

 

 

 

STICK WELDING TROUBLE

Stick electrode "Blasts Off" when

1.

Weld current is set too high for

 

touched to the work piece.

 

electrode size. Reduce the preset

 

 

 

current.

 

 

 

Contact your Local Lincoln Authorized

 

2.

One of the main SCRs may be

 

 

shorted.

 

 

 

Field Service Facility for technical

 

3.

The Control PC Board may be

troubleshooting assistance.

 

 

faulty.

See

PC

Board

 

 

 

Troubleshooting Procedures.

 

 

 

 

 

Cannot adjust AC Wave Balance.

1.

AC Wave Balance Function is only

 

 

 

operational in the AC TIG mode.

 

 

2.

The Control PC Board may be

 

 

 

faulty.

See

PC

Board

 

 

 

Troubleshooting Procedures.

 

 

 

 

 

Variable or sluggish welding arc.

1.

Poor work or electrode connec-

 

 

 

tion.

 

 

 

 

 

2.

Welding

leads too

small.

Use

 

 

 

larger work and electrode leads

 

 

3.

Welding current set too low.

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SQUARE WAVE TIG 275

APR96

Image 35
Contents Square Wave TIG Safety Electric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Installation Technical Specifications Square Wave TIG 275 K1618-1 Stacking Figure A.1 Supply ConnectionsSingle Phase Input Power Supply Connection Instructions Input Reconnect Procedure6INSTALLATIONA-6 Work Cable Connection Output ConnectionsCylinder could explode if damaged TIG Torch ConnectionLA-17 TIG Torch LW-20 TIG Torch TWIST-MATE Adapter for LA-9 TWIST-MATE Adapter for LW-18Stick Electrode Cable Connection Installation of Field Installed OptionsOperation Safety PrecautionsPower Switch This Machine or in this Manual OperationRecommended Processes and Equipment General DescriptionDuty Cycle and Time Period LimitationsCurrent Control Controls and SettingsTwist Mate Electrode Welding OperationTIG Welding Sequence of Operation Welding in TIG Mode 2-STEP Welding in TIG Mode 4-STEP Advanced TIG Welding Features Stick Welding Auxiliary PowerOptional Accessories AccessoriesAccessories Included with Machine Overload Protection MaintenanceService Procedures Component Location and Access Spark GAP AdjustmentHOW to USE Troubleshooting Guide TroubleshootingGeneral Machine Trouble Ammeter displays 000, but Stick Welding Trouble TIG Welding Trouble Troubleshooting PC Board Troubleshooting Procedure Wiring Diagram Square Wave TIG 275 208/230/460/1/60 Wiring DiagramWiring Diagram Square Wave TIG 275 220/380/415/1/50/60 Wiring Diagram Square Wave TIG 275 460/575/1/60 Dimension Print How To Read Shop Drawings Precaucion Aviso DE

IM609-B specifications

The Lincoln Electric IM609-B is a cutting-edge welding machine that stands out for its advanced features and robust design, making it an essential tool for both professionals and hobbyists alike. This multi-process inverter welder excels in delivering high performance across various welding methods, including MIG, TIG, and stick welding. The versatility of the IM609-B allows users to tackle diverse welding applications, ensuring adaptability in different work environments.

One of the standout features of the IM609-B is its lightweight and compact design, which enhances portability without compromising on power output. Weighing only around 40 lbs, this machine is designed for easy transport between job sites, making it ideal for mobile welders who need to work in various locations. The durable construction also ensures reliability and longevity, further enhancing its appeal.

In terms of technology, the IM609-B incorporates Lincoln Electric's advanced inverter technology. This feature not only ensures a smooth and stable arc but also enhances energy efficiency. The machine operates on both 120V and 230V input power, providing the flexibility needed for different power sources. The digital display allows for precise adjustments on the go, ensuring that users can optimize their settings for specific welding tasks.

User-friendliness is another characteristic that sets the IM609-B apart from its competitors. The intuitive control panel is designed for easy navigation, allowing users to quickly adjust parameters such as voltage, wire feed speed, and amperage. This ease of use is particularly beneficial for those new to welding, as well as experienced welders who require efficient operation.

Safety features are also paramount in the design of the IM609-B. The machine includes built-in thermal overload protection, ensuring that it operates within safe temperature ranges to prevent damage during extended use. Additionally, the fault detection system alerts users to any operational issues, allowing for quick troubleshooting and reducing downtime.

In conclusion, the Lincoln Electric IM609-B is a formidable welding machine that combines versatility, portability, and advanced technology. Its multi-process capabilities, lightweight design, and thoughtful features make it an excellent choice for a wide range of welding applications. Whether for professional use or home projects, the IM609-B delivers exceptional performance that meets the demands of modern welders.