
| TROUBLESHOOTING | |||
| Observe all Safety Guidelines detailed throughout this manual | |||
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| PROBLEMS |
| POSSIBLE | RECOMMENDED |
| (SYMPTOMS) |
| CAUSE | COURSE OF ACTION |
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| OUTPUT PROBLEMS |
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Major physical or electrical damage | 1. | Contact your local authorized |
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is evident when the sheet metal cov- |
| Lincoln Electric Field Service facil- |
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ers are removed. |
| ity for technical assistance. |
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The wire drive turns off periodically | 1. | The supply voltage for the |
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while operating on an engine drive. |
| is too low. |
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| If all recommended possible areas |
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No shielding gas flow. | 1. | The gas bottle empty. | of misadjustment have been | |
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| 2. | The gas hose is cut or clogged. | checked and the problem persists, |
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| 3. | The flow meter valve is closed. | Contact your local Lincoln |
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| 4. | The gas solenoid has failed | Authorized Field Service Facility. |
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| 5. | The feed head board has failed. |
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The shielding gas turns on sporadi- | 1. | The pressure in the gas line is |
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cally, or remains on all the time. |
| exceeding 80 psi (5.5 bar) |
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| 2. | The gas solenoid has failed. |
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FEEDING PROBLEM
The wire drive stops feeding wire | 1. | The motor has exceeded the cur- |
after about 10 seconds. |
| rent rating. |
| 2. | Check to make sure the electrode |
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| slides easily through the liner of |
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| the gun. |
| 3. | Verify that the spindle brake is not |
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| set too tight. |
| 4. | For best results, use only Lincoln |
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| electrodes. |
| 5. | Wait 10 minutes for the wire feed- |
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| er to cool. |
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The wire feed speed varies during | 1. | The drive rolls are slipping |
welding but the meter reading |
| because of feeding problems. |
remains constant | 2. | The |
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| of CV mode. |
| 3. | Reduce the spindle brake resis- |
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| tance. |
| 4. | Increase the amount of tension in |
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| the wire drive pressure arm. |
| 5. | For best results, use only Lincoln |
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| electrodes. |
| 6. | Verify on |
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| is set for CV welding. |
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The Wire Feed Speed Range is only | 1. The 83% wire feed speed dual | |
50 - 601 in/min ( 1.3 - 15.3 m/min). |
| procedure is activated with the |
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| high speed gear. Check dual proce- |
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| dure switch in gun. |
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If all recommended possible areas of misadjustment have been checked and the problem persists,
Contact your local Lincoln Authorized Field Service Facility.
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.