OPERATION |
S E T T I N G A R C S E N S I N G W I R E F E E D S P E E D FOR CONSTANT CURRENT OPERATION
When using a constant current (formerly variable voltage) power source, welding performance is improved using arc sensing wire feed speed (CC operation). In this wire feed mode the wire speed increases if arc voltage increases, and decreases if arc voltage decreases, but remains con- stant at any specific voltage level.
The
a.Activate press and spin during power up and change to the CC mode. See “Changing the CV/CC mode or WFS units” in this Operation Section.
FIGURE B.4 CC WIRE SPEED SETTING
b. Referring to the graph located above the Mode switch (also shown in Figure B.4):
1.Select the horizontal line representing the DE- SIRED IN/MIN. for the welding procedure. (See example arrow line for 375 in/min.)
2.Select the diagonal line representing the ARC VOLTS to be used for the welding procedure. (See example arrow line for 29 volts.)
3.Determine the vertical line representing the CC WIRE SPEED SETTING where the above two lines cross. (See example arrow line for 450.)
c.Adjust the WFS display to the value determined in Step (3) above (450 for example used).
The wire will feed at the DESIRED IN/MIN speed when the welding power source is set to the arc voltage to be used for the weld procedure (375 in/min. at 29V for example used).
The CC wire speed setting graph is shown in TABLE B.1, giving the Wire Speed dial setting required for the DESIRED IN/MIN and ARC VOLTS used for the welding procedures:
TABLE B.1 CC WIRE SPEED SETTING
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Desired |
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In/Min | 16 | 18 | 20 | 22 | 24 | 26 | 28 | 30 | 32 | 34 |
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50 | 109 | 97 | 88 | 80 | 73 | 67 | 63 | 58 | 55 | 51 |
60 | 131 | 117 | 105 | 95 | 88 | 81 | 75 | 70 | 66 | 62 |
70 | 153 | 136 | 123 | 111 | 102 | 94 | 88 | 82 | 77 | 72 |
80 | 175 | 156 | 140 | 127 | 117 | 108 | 100 | 93 | 88 | 82 |
90 | 197 | 175 | 158 | 143 | 131 | 121 | 113 | 105 | 98 | 93 |
100219 194 175 159 146 135 125 117 109 103
110241 214 193 175 160 148 138 128 120 113
120263 233 210 191 175 162 150 140 131 124
130284 253 228 207 190 175 163 152 142 134
140306 272 245 223 204 188 175 163 153 144
150328 292 263 239 219 202 188 175 164 154
160350 311 280 255 233 215 200 187 175 165
170372 331 298 270 248 229 213 198 186 175
180394 350 315 286 263 242 225 210 197 185
190416 369 333 302 277 256 238 222 208 196
200438 389 350 318 292 269 250 233 219 206
210459 408 368 334 306 283 263 245 230 216
220481 428 385 350 321 296 275 257 241 226
230503 447 403 366 335 310 288 268 252 237
240525 467 420 382 350 323 300 280 263 247
250547 486 438 398 365 337 313 292 273 257
260569 506 455 414 379 350 325 303 284 268
270591 525 473 430 394 365 338 315 295 278
280613 544 490 445 408 377 350 327 306 288
290634 564 508 461 423 390 363 338 317 299
300656 583 525 477 438 404 375 350 328 309
310678 603 543 493 452 417 388 362 339 319
320700 622 560 509 467 431 400 373 350 329
330642 578 525 481 444 413 385 361 340
340661 595 541 496 458 425 397 372 350
350681 613 557 510 471 438 408 383 360
360700 630 572 526 484 450 420 394 370
380 | 666 | 604 | 554 | 512 | 472 | 444 | 416 | 392 |
400 | 700 | 636 | 584 | 538 | 500 | 466 | 438 | 412 |
420 |
| 668 | 612 | 566 | 526 | 490 | 460 | 432 |
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440 |
| 700 | 642 | 592 | 550 | 514 | 482 | 452 |
460 |
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| 670 | 620 | 576 | 536 | 504 | 472 |
480 |
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| 700 | 646 | 600 | 560 | 526 | 494 |
500 |
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| 674 | 626 | 584 | 546 | 514 |
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520 |
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| 700 | 650 | 606 | 568 | 536 |
540 |
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| 676 | 630 | 590 | 556 |
560 |
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| 700 | 654 | 612 | 576 |
580 |
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| 676 | 634 | 598 |
600 |
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| 700 | 656 | 618 |
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620 |
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| 678 | 638 |
640 |
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| 700 | 658 |
660 |
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| 680 |
680 |
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| 700 |
700 |
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CCSpeed Setting = Desired IPM X 35 Arc Volts