Lincoln Electric IM724 manual Select Suitable Location, Output Connections, Stacking, Tilting

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A-3

 

INSTALLATION

 

A-3

 

 

 

 

 

SELECT SUITABLE LOCATION

Locate the welder in a dry location where there is free circulation of clean air into the louvers in the back and out the front of the unit. A location that minimizes the amount of smoke and dirt drawn into the rear louvers reduces the chance of dirt accumulation that can block air passages and cause overheating.

STACKING

SP-135T’s cannot be stacked.

TILTING

Each machine must be placed on a secure, level sur- face, either directly or on either recommended cart. The machine may topple over if this procedure is not followed.

OUTPUT CONNECTIONS

Refer to Figure A.2.

1.Work Cable Access Hole.

2.Gun Cable and Control Lead Access Hole.

3.Connector Block.

4.Gun Trigger Lead Connectors.

5.Positive (+) and negative (–) output terminals.

6.Wire Feed Gearbox.

7.Cable Hanger.

8.Thumbscrew.

Work Clamp Installation

Attach the work clamp per the following:

1.Unplug the machine or turn the power switch to the “OFF” position.

2.Insert the work cable terminal lug with the larger hole through the strain relief hole in the work clamp as shown in Figure A-3.

3.Fasten securely with the bolt and nut provided.

FIGURE A.3

Strain Relief Hole

Work Cable

Nut & Bolt

Work Clamp

DO NOT SWITCH

WHEN WELDING

SP-135T

1 2

4

5

+

8

-

3 67

FIGURE A.2

SP-135T

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Contents SP-135T Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Installation Technical Specifications SP-135TIdentify and Locate Components Safety PrecautionsElectric Shock can kill Output Connections Work Clamp InstallationSelect Suitable Location StackingConnecting Gun Cable to the SP-135T GUN InstallationWork Cable Installation GAS ConnectionFigure A.5 Code Requirements for Input Connections Input ConnectionsRequirements For Rated Output General Description Design FeaturesOperation Recommended ProcessesWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Friction Brake Adjustment Wire ThreadingProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection ARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process Common MetalsJoint Types and Positions For Fcaw Innershield ProcessPenetration Welding In The Vertical PositionFillet Welds Vertical-down Welding Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFor the SP-135T, use the following To Correct Poor Penetration in order of impor- tance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories K549-1 .035 0.9 mm Innershield Welding KitInnershield Fcaw Replacement Parts Conversion Maintenance Safety Precautions MaintenanceRoutine Maintenance For Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll GUN Handle Parts Changing LinerLiner trim length Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionContact your local Lincoln Authorized Field Service FacilityWelding Problems Diagrams SP-135T Wiring DiagramSP-135T Precaucion