Lincoln Electric IM724 manual Master Table of Contents for ALL Sections

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MASTER TABLE OF CONTENTS FOR ALL SECTIONS

 

 

 

Page

 

 

 

 

 

 

 

 

Installation

Section A

 

 

Technical Specifications

A-1

 

 

Identify and Locate Components

A-2

 

 

Select Suitable Location

A-3

 

 

Output Connections

A-3

 

 

Input Connections

A-6

 

 

Code Requirements

A-6

 

 

 

 

 

 

 

 

Operation

Section B

 

 

Safety Precautions

B-1

 

 

General Description

B-1

 

 

Design Features

B-1

 

 

Welding Capability

B-2

 

 

Limitations

B-2

 

 

Controls and Settings

B-2

 

 

Welding Operations

B-3

 

 

Overload Protection

B-6

 

 

Learning to Weld

B-7

 

 

Application Chart

B-18

 

 

 

 

 

 

 

 

Accessories

Section C

 

 

Accessories

C-1

 

 

Replacement Parts

C-2

 

 

 

 

 

 

 

 

Maintenance

Section D

 

 

Safety Precautions

D-1

 

 

Items Requiring No Maintenance

D-1

 

 

Routine Maintenance

D-1

 

 

Gun and Cable Maintenance

D-2

 

 

Component Replacement Procedures

D-3

 

 

Changing Liner

D-4

 

 

Gun Handle Parts

D-4

 

 

 

 

 

 

 

Troubleshooting

Section E

 

 

Safety Precautions

E-1

 

 

How to Use Troubleshooting Guide

E-1

 

 

Troubleshooting Guide

E-2 THRU E-4

 

 

 

 

 

 

 

Wiring Diagrams

Section F

 

 

SP-135T Wiring Diagram

F-1

 

 

 

 

 

 

 

Parts Lists

P396 Series, P202-E

 

 

 

 

 

 

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Contents SP-135T California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouMaster Table of Contents for ALL Sections Technical Specifications SP-135T InstallationIdentify and Locate Components Safety PrecautionsElectric Shock can kill Stacking Work Clamp InstallationSelect Suitable Location Output ConnectionsGAS Connection GUN InstallationWork Cable Installation Connecting Gun Cable to the SP-135TFigure A.5 Code Requirements for Input Connections Input ConnectionsRequirements For Rated Output Recommended Processes Design FeaturesOperation General DescriptionWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake AdjustmentProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection SELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitProcess Selection Gmaw MIG Welding ARCFor Fcaw Innershield Process Common MetalsJoint Types and Positions For Gmaw MIG ProcessPenetration Welding In The Vertical PositionFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the SP-135T, use the following To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart K549-1 .035 0.9 mm Innershield Welding Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator Hose KitInnershield Fcaw Replacement Parts Conversion Maintenance Safety Precautions MaintenanceRoutine Maintenance Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll GUN Handle Parts Changing LinerLiner trim length HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Areas Symptoms MisadjustmentsFacility Contact your local Lincoln Authorized Field ServiceWelding Problems SP-135T Wiring Diagram DiagramsSP-135T Precaucion