Lincoln Electric IM724 manual Innershield Fcaw Replacement Parts Conversion

Page 33

C-2

 

 

ACCESSORIES

 

C-2

INNERSHIELD (FCAW)

 

REPLACEMENT PARTS

 

CONVERSION

 

Complete Gun and Cable Assembly

 

 

 

 

 

 

Several changes are needed to convert the unit for

L8311-6 (K530-4)

 

operation with the Innershield (FCAW) process. The

 

 

 

K549-1 or K549-2 Innershield Kits include all the nec-

Contact Tip .025” (0.6 mm)

 

essary accessories for this conversion and are provid-

S19726-1

 

ed for this purpose. The following conversions should

 

 

 

be made using the contents of this kit:

 

Contact Tip .030” (0.8 mm)

 

1. Change the output polarity to DC(). See Work

S19726-2

 

 

 

 

Cable Installationin Installation section for details.

Contact Tip .035” (0.9 mm)

 

2. Install proper drive roll for the wire size selected.

S19726-3

 

 

 

 

See Changing Drive Rollin Maintenance section

Contact Tip-Tapered .025” (0.6 mm)

 

for details.

 

S20278-1

 

3. Install the proper gun liner and tip for the wire size

Contact Tip-Tapered .030” (0.8 mm)

 

selected. See Component Replacementin

S20278-2

 

Maintenance section for details.

 

Contact Tip-Tapered .035” (0.9 mm)

 

 

 

 

 

 

4. Remove gas nozzle (if installed) and install gasless

S20278-3

 

nozzle. To remove, simply unscrew.

 

Liner .023 - .030” (0.6 - 0.8 mm)

 

 

 

 

 

 

5. Load wire into machine and thread into gun and

M16291-2

 

cable per Welding Wire Loadingsection.

 

 

 

Liner .030 - .035” (0.8 - 0.9 mm)

M16291-6

Liner .035/.045” (0.9/1.2 mm)

M16291-1

Gas Diffuser

S19728

Gas Nozzle

M16294

Gas Nozzle-Tip Recessed 3/8” (9.5 mm)

Opening I.D.

M16684

Gas Nozzle-Tip Recessed 1/2” (12.7 mm)

Opening I.D.

M16684-1

Gas Nozzle-Tip Recessed 5/8” (15.9 mm)

Opening I.D.

M16684-2

Spot Welding Nozzle

M17846

Gasless Nozzle (Innershield Only)

M16418

SP-135T

Image 33
Contents SP-135T California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouMaster Table of Contents for ALL Sections Technical Specifications SP-135T InstallationSafety Precautions Identify and Locate ComponentsElectric Shock can kill Select Suitable Location Work Clamp InstallationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the SP-135T GAS ConnectionFigure A.5 Input Connections Code Requirements for Input ConnectionsRequirements For Rated Output Operation Design FeaturesGeneral Description Recommended ProcessesControls and Settings Welding CapabilityLimitations Wire Loading Welding OperationsSequence of Operation Wire Threading Friction Brake AdjustmentCleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection Learning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCProcess Selection Gmaw MIG Welding ARCJoint Types and Positions Common MetalsFor Gmaw MIG Process For Fcaw Innershield ProcessWelding In The Vertical Position PenetrationFillet Welds Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the SP-135T, use the following To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit K549-1 .035 0.9 mm Innershield Welding KitInnershield Fcaw Replacement Parts Conversion Maintenance Maintenance Safety PrecautionsRoutine Maintenance Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollComponent Replacement Procedures Changing the Contact TIPChanging Drive Roll Changing Liner GUN Handle PartsLiner trim length HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Areas Symptoms MisadjustmentsFacility Contact your local Lincoln Authorized Field ServiceWelding Problems SP-135T Wiring Diagram DiagramsSP-135T Precaucion