Lincoln Electric IM724 manual Changing Liner, GUN Handle Parts, Liner trim length

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D-4

 

MAINTENANCE

 

D-4

 

 

 

 

 

 

Set Screw

Brass Cable

 

 

 

 

 

 

Connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Liner Assembly

(Liner bushing to be sealed tight against brass cable connector)

1-1/4 (31.8 mm) Liner Trim Length

Gas Diffuser

Gas Nozzle or Gasless Nozzle

FIGURE D.2

Liner trim length

CHANGING LINER

NOTICE: The variation in cable lengths prevents the interchangeability of liners. Once a liner has been cut for a particular gun, it should not be installed in anoth- er gun unless it can meet the liner cutoff length requirement. Refer to Figure D.2.

1.Remove the gas nozzle from the gun by unscrew- ing counter-clockwise.

2.Remove the existing contact tip from the gun by unscrewing counter-clockwise.

3.Remove the gas diffuser from the gun tube by unscrewing counter-clockwise.

4.Lay the gun and cable out straight on a flat surface. Loosen the set screw located in the brass connec- tor at the wire feeder end of the cable. Pull the liner out of the cable.

5.Insert a new untrimmed liner into the connector end of the cable. Be sure the liner bushing is stenciled appropriately for the wire size being used.

6.Fully seat the liner bushing into the connector. Tighten the set screw on the brass cable connector. At this time, the gas diffuser should not be installed onto the end of the gun tube.

7.With the gas nozzle and diffuser removed from the gun tube, be sure the cable is straight, and then trim the liner to the length shown in the Figure D.2. Remove any burrs from the end of the liner.

8.Screw the gas diffuser onto the end of the gun tube and securely tighten.

9.Replace the contact tip and nozzle.

GUN HANDLE PARTS

The gun handle consists of two halves that are held together with a collar on each end. To open up the handle, turn the collars approximately 60 degrees counter-clockwise until the collar reaches a stop. Then pull the collar off the gun handle. If the collars are diffi- cult to turn, position the gun handle against a corner, place a screwdriver against the tab on the collar and give the screwdriver a sharp blow to turn the collar past an internal locking rib. See Figure D-3.

Counter-clockwise

FIGURE D.3

SP-135T

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Contents SP-135T California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouMaster Table of Contents for ALL Sections Technical Specifications SP-135T InstallationIdentify and Locate Components Safety PrecautionsElectric Shock can kill Select Suitable Location Work Clamp InstallationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the SP-135T GAS ConnectionFigure A.5 Code Requirements for Input Connections Input ConnectionsRequirements For Rated Output Operation Design FeaturesGeneral Description Recommended ProcessesWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake AdjustmentProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Learning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCProcess Selection Gmaw MIG Welding ARCJoint Types and Positions Common MetalsFor Gmaw MIG Process For Fcaw Innershield ProcessPenetration Welding In The Vertical PositionFillet Welds Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the SP-135T, use the following To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit K549-1 .035 0.9 mm Innershield Welding KitInnershield Fcaw Replacement Parts Conversion Maintenance Safety Precautions MaintenanceRoutine Maintenance Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll GUN Handle Parts Changing LinerLiner trim length HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Areas Symptoms MisadjustmentsFacility Contact your local Lincoln Authorized Field ServiceWelding Problems SP-135T Wiring Diagram DiagramsSP-135T Precaucion
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