Lincoln Electric IM724 manual Welding Capability, Limitations, Controls and Settings

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B-2

 

OPERATION

 

B-2

 

 

 

 

 

No external shielding gas is required when used with Lincoln Innershield .035” (0.9 mm) NR®-211- MP electrode.

Accommodates both 4” (100 mm) diameter and 8” (200 mm) diameter spools of wire.

Accepts optional Spot/Stitch Timer Kit.

WELDING CAPABILITY

The SP-135T is rated at 90 amps, 19 volts, at 20% duty cycle on a ten minute basis. It is capable of high- er output currents at lower duty cycles.

LIMITATIONS

Arc Gouging cannot be performed with the SP-135T. The SP-135T is not recommended for pipe thawing or TIG welding.

CONTROLS AND SETTINGS

5. Gun Trigger - Activates welding output, wire feed,

and gas solenoid operation. Releasing the trigger

deactivates welding and simultaneously activates

the “burnback” function so that the welding wire

does not stick in the weld puddle.

6. Optional K695-1 Spot/ Stitch Timer Kit Controls

(see ACCESSORIES section) - If present, replaces

Blank Panel Assembly located on the center panel

inside the case door:

Mode Switch - Selects between Spot, Stitch, or

Seam (normal welding) mode. Spot mode welds

for an adjustable length of time (set by Time

Control; see below) and then stops, whenever the

gun trigger is depressed and held. Stitch mode

cycles between welding and not welding for an

adjustable length of time (also set by Time Control)

while the gun trigger is depressed. In Seam mode

the machine will weld continuously while the gun

trigger is depressed. Releasing the gun trigger in

any of the three modes will interrupt welding imme-

diately.

Refer to Figure B.1a.

1.Control Power ON/OFF Switch

— When the power is on the fan motor will run and air will be exhausted out the louvers in the front of the machine. The weld- ing output and wire feeder remain off until the gun trigger is pressed.

2.Wire Speed Control — Controls the wire feed speed from 50 – 300 in /min (1.3 – 7.6 m/min). The control can be preset on the dial to the setting specified on the SP- 135T Application Chart located on the inside of the wire feed section door.

3.Voltage Control — A 4-posi- tion tap selector switch gives full range adjustment of power source output voltage. Do not switch while welding.

OFF

ON

WIRE SPEED

ARC VOLTS

Time Control - In Spot mode, controls spot mode

ON time between approximately .25 and 4.0 sec-

onds. In Stitch mode, controls stitch mode ON time

and OFF time simultaneously between .25 and 4.0

seconds each. This control is deactivated while in

Seam mode.

4.Circuit Breaker – Protects machine from damage if maximum output is exceeded. Button will extend out when tripped (Manual reset) Refer to Figure B.1b.

SP-135T

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Contents SP-135T California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouMaster Table of Contents for ALL Sections Technical Specifications SP-135T InstallationSafety Precautions Identify and Locate ComponentsElectric Shock can kill Stacking Work Clamp InstallationSelect Suitable Location Output ConnectionsGAS Connection GUN InstallationWork Cable Installation Connecting Gun Cable to the SP-135TFigure A.5 Input Connections Code Requirements for Input ConnectionsRequirements For Rated Output Recommended Processes Design FeaturesOperation General DescriptionControls and Settings Welding CapabilityLimitations Wire Loading Welding OperationsSequence of Operation Wire Threading Friction Brake AdjustmentCleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection SELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitProcess Selection Gmaw MIG Welding ARCFor Fcaw Innershield Process Common MetalsJoint Types and Positions For Gmaw MIG ProcessWelding In The Vertical Position PenetrationFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the SP-135T, use the following To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart K549-1 .035 0.9 mm Innershield Welding Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator Hose KitInnershield Fcaw Replacement Parts Conversion Maintenance Maintenance Safety PrecautionsRoutine Maintenance Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNComponent Replacement Procedures Changing the Contact TIPChanging Drive Roll Changing Liner GUN Handle PartsLiner trim length HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Areas Symptoms MisadjustmentsFacility Contact your local Lincoln Authorized Field ServiceWelding Problems SP-135T Wiring Diagram DiagramsSP-135T Precaucion