Lincoln Electric IM738-A manual Trigger Mode Sequences, Step Sequence, Step Diagram V160-T

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OPERATION

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12.Postflow Control: In the TIG welding modes, this control knob will adjust the shielding gas postflow time from 0.5 to 30 seconds. (The preflow time is always 0.5 seconds.) In Stick welding mode, this function is not used.

13.Digital Display: This meter displays the preset weld- ing current before welding and the actual welding current during welding. Like the output current con- trol, the function of the meter is changed if a remote control is connected.

14.Pulsing Mode Switch: In the TIG welding modes, this switch turns the pulsing function ON and controls the pulsing frequency range (20Hz or 300Hz). In Stick welding mode, this function is not used.

15.Pulsing LED: This indicator shows the pulsing fre- quency when pulsing is turned ON. With this indica- tion, the operator can adjust the frequency to the desired value before welding. (Note: At higher fre- quencies the LED blinks very fast and seems to be continuously ON however it is pulsing.) If pulsing is turned OFF or if the machine is in Stick welding mode, the indicator will be OFF.

16.Pulsing Frequency Control: When the pulsing func- tion is ON, this control knob will adjust the pulsing frequency. The pulsing frequency adjustment range is 0.2 - 20Hz or 3 - 300Hz depending on the Pulsing Mode Switch position.

17.background Current Control: When the pulsing function is ON, this control knob will adjust the puls- ing background current. This is the current during the low portion of the pulse waveform; it can be adjusted from 10% to 90% of the welding current.

TRIGGER MODE SEQUENCES

For the V160-T, TIG welding can be done in either the 2- step or 4-step mode which is selected with the Trigger Mode Switch. DIP Switch functions are set by the factory. For adjustments on DIP Switch settings and functions see DIP SWITCH FUNCTIONS in this Operations Section.

2-Step Sequence

Note: 2-Step works with either an Arc Start Switch (for output triggering only, current control is at machine) or with a Foot or Hand Amptrol™ (for both remote output triggering and current control). 2-Step used with Arc Start Switch is referenced in following sequence.

1.Press and hold the Arc Start Switch to start the sequence.

The machine will open the gas valve to start the flow of the shielding gas. After a 0.5 second preflow time to purge air from the torch hose, the output of the machine is turned ON. At this time the arc can be start- ed.

After the arc is started the output current will be increased to the welding current. The time for this increase or upslope is presettable. The default is 0.5 seconds.

2. Release the Arc Start Switch to stop welding.

The machine will now decrease the output current at a controlled rate or downslope time, until the Start/Crater current is reached and the output of the machine is turned OFF. The downslope time is adjusted by the Downslope Parameter.

After the arc is turned OFF, the gas valve will remain open to continue the flow of the shielding gas to the hot electrode and work piece. The duration of this postflow shielding gas is adjusted by the Postflow Parameter. This operation is shown in (2 step dia- gram 1).

2 Step Diagram 1

Possible variations of this standard sequence is shown below. It is possible to press and hold the TIG torch trigger a second time during downslope to restart. After the trigger is pressed the output current will increase to the welding current. This operation is shown in (2 step diagram 2).

2 Step Diagram 2

V160-T

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Contents Invertec V160-T Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Storage Temperature Range InstallationOperating Temperature Range Select SUITAbLE Location Safety PrecautionsStacking TiltingGround Connection Input Connections230V Input Arfu AUTO-RESTORE Fuse115V Input Attachment PlugWork CAbLE Connection Output and GAS Connection for TIG Welding Figure A.1Output Connection for Stick Welding Figure A.2 Shielding GAS Connection Remote Control ConnectionQuick Disconnect Plug for Stick ELEC- Trode CAbLE Welding CAPAbILITY OperationLimitations Gouging SparksRear Control Panel Controls and Settings See Figure B.2Power Switch Fan Gas Inlet V160-T Figure b.2 Step Diagram Trigger Mode SequencesStep Diagram V160-T Step SequenceOperation Electric Shock can Kill DIP Switch FunctionsTAbLE b.1 OFFFigure b.4 DIP Switch 3 2 Step Restart EnableFigure b.7 DIP Switch 4 4 Step Restart EnableFigure b.10 Step Restart Enabled DIP Switch 4 = onDIP Switch 1 = OFF DIP Switch 5 Low OCV EnableDIP Switch 6 European/USA Machine Configuration Start/Crater Current Adjustment DIP Switch 7 & 8 Upslope TimerDIP Switch Upslope Time COMPATIbLE Equipment Factory Installed AccessoriesField Installed CAbLE PlugsRoutine Maintenance MaintenanceDisconnect the power supply before every opera- tion Disconnect the power supply before every oper- ationTROUbLESHOOTING Symptoms PRObLEMSPRObLEMS in Stick Welding POSSIbLEPRObLEMS in TIG Welding Cause Recommended Course of Action Electrical Failures Diagrams Weld Controller V160-T Precaucion Warnung
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