Lincoln Electric IM738-A, V160-T PRObLEMS, Symptoms, POSSIbLE, Cause Recommended Course of Action

Page 28

E-2

TROUbLESHOOTING

E-2

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PRObLEMS

(SYMPTOMS)

POSSIbLE

CAUSE

RECOMMENDED

COURSE OF ACTION

PRObLEMS IN STICK WELDING

 

Excessive spatter

1.

Long arc

 

 

2.

High current

 

 

 

 

 

Craters

1.

Fast movement of the electrode

 

 

 

away from piece.

 

 

 

 

 

Inclusions

1.

Poor cleanliness or distribution of

 

 

 

the Welding passes.

 

 

2.

Improper movement of the elec-

 

 

 

trode.

 

 

 

 

 

Insufficient penetration

1.

High progression speed.

 

 

2.

Welding current too low.

 

 

3.

Narrow chamfering.

 

 

 

 

Sticking

1. Arc too short.

 

 

2.

Current too low.

 

 

 

 

 

Porosity

1.

Humidity in electrode.

 

 

2.

Long arc.

 

 

 

 

 

Cracks

1.

Current too high.

 

 

2.

Dirty materials.

 

 

3. Hydrogen in weld (present on

 

 

 

electrode coating).

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

V160-T

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Contents Safety Depends on You Invertec V160-TSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Operating Temperature Range InstallationStorage Temperature Range Safety Precautions Select SUITAbLE LocationStacking TiltingInput Connections Ground ConnectionArfu AUTO-RESTORE Fuse 230V Input115V Input Attachment PlugOutput Connection for Stick Welding Figure A.2 Output and GAS Connection for TIG Welding Figure A.1Work CAbLE Connection Quick Disconnect Plug for Stick ELEC- Trode CAbLE Remote Control ConnectionShielding GAS Connection Operation Welding CAPAbILITYLimitations Gouging SparksPower Switch Fan Gas Inlet V160-T Controls and Settings See Figure B.2Rear Control Panel Figure b.2 Trigger Mode Sequences Step DiagramStep Diagram V160-T Step SequenceOperation DIP Switch Functions Electric Shock can KillTAbLE b.1 OFFDIP Switch 3 2 Step Restart Enable Figure b.4DIP Switch 4 4 Step Restart Enable Figure b.7Step Restart Enabled DIP Switch 4 = on Figure b.10DIP Switch 6 European/USA Machine Configuration DIP Switch 5 Low OCV EnableDIP Switch 1 = OFF DIP Switch Upslope Time DIP Switch 7 & 8 Upslope TimerStart/Crater Current Adjustment Accessories COMPATIbLE Equipment Factory InstalledField Installed CAbLE PlugsMaintenance Routine MaintenanceDisconnect the power supply before every opera- tion Disconnect the power supply before every oper- ationTROUbLESHOOTING PRObLEMS SymptomsPRObLEMS in Stick Welding POSSIbLEPRObLEMS in TIG Welding Cause Recommended Course of Action Electrical Failures Diagrams Weld Controller V160-T Precaucion Warnung
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