Lincoln Electric IM738-A, V160-T manual Operation

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OPERATION

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4-Step Sequence

Note: 4-Step works with Arc Start Switch only. Amptrol™ type devices will not work properly and should not be used. The Arc Start Switch's actuator is also referred to as the "Tig torch trigger" in the following sequence.

1.Press and hold the Arc Start Switch to start the sequence. The machine will open the gas valve to start the flow of the shielding gas. After 0.5 second preflow time to purge air from the torch hose, the out- put of the machine is turned ON. At this time the arc can be started. After the arc is started the output cur- rent will be at the Start/Finish current. This condition can be maintained as long or as short as necessary.

If the Start/Finish current is not necessary, do not hold the TIG torch trigger as described at the beginning of this step. Instead, quickly press and release the trig- ger. In this condition, the machine will automatically pass from Step 1 to Step 2 when the arc is started.

2.Release the TIG torch trigger to start the main part of the weld.

The output current will increase to the welding current. The time for this increase or upslope is presettable. The default is 0.5 seconds.

3.Press and hold the TIG torch trigger when the main part of the weld is complete.

The machine will now decrease the output current at a controlled rate or downslope time, until the Start/Finish current is reached. The downslope time is adjusted by the Downslope Parameter. This Start/Finish current can be maintained as long or as short as necessary.

4.Release the TIG torch trigger.

The output current of the machine will turn OFF and the gas valve will remain open to continue the flow of the shielding gas. The duration of this postflow time is adjusted by the Postflow control knob. This operation is shown in (4 step diagram 1).

4 Step Diagram 1

Possible variations of this standard sequence are shown below. It is possible to press and hold the TIG torch trigger another time to end the downslope time and maintain the output current at the Start/Finish cur- rent. When the TIG torch trigger is released the output will turn OFF and postflow will begin. This operation shown in (4 step diagram 2).

4 Step Diagram 2

V160-T

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Contents Safety Depends on You Invertec V160-TSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Installation Operating Temperature RangeStorage Temperature Range Stacking Safety PrecautionsSelect SUITAbLE Location TiltingInput Connections Ground Connection115V Input Arfu AUTO-RESTORE Fuse230V Input Attachment PlugOutput and GAS Connection for TIG Welding Figure A.1 Output Connection for Stick Welding Figure A.2Work CAbLE Connection Remote Control Connection Quick Disconnect Plug for Stick ELEC- Trode CAbLEShielding GAS Connection Limitations OperationWelding CAPAbILITY Gouging SparksControls and Settings See Figure B.2 Power Switch Fan Gas Inlet V160-TRear Control Panel Figure b.2 Step Diagram V160-T Trigger Mode SequencesStep Diagram Step SequenceOperation TAbLE b.1 DIP Switch FunctionsElectric Shock can Kill OFFDIP Switch 3 2 Step Restart Enable Figure b.4DIP Switch 4 4 Step Restart Enable Figure b.7Step Restart Enabled DIP Switch 4 = on Figure b.10DIP Switch 5 Low OCV Enable DIP Switch 6 European/USA Machine ConfigurationDIP Switch 1 = OFF DIP Switch 7 & 8 Upslope Timer DIP Switch Upslope TimeStart/Crater Current Adjustment Field Installed AccessoriesCOMPATIbLE Equipment Factory Installed CAbLE PlugsDisconnect the power supply before every opera- tion MaintenanceRoutine Maintenance Disconnect the power supply before every oper- ationTROUbLESHOOTING PRObLEMS in Stick Welding PRObLEMSSymptoms POSSIbLEPRObLEMS in TIG Welding Cause Recommended Course of Action Electrical Failures Diagrams Weld Controller V160-T Precaucion Warnung
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