Lincoln Electric V160-T, IM738-A manual TROUbLESHOOTING

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TROUbLESHOOTING

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HOW TO USE TROUbLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

V160-T

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Contents Invertec V160-T Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Installation Operating Temperature RangeStorage Temperature Range Tilting Safety PrecautionsSelect SUITAbLE Location StackingGround Connection Input ConnectionsAttachment Plug Arfu AUTO-RESTORE Fuse230V Input 115V InputOutput and GAS Connection for TIG Welding Figure A.1 Output Connection for Stick Welding Figure A.2Work CAbLE Connection Remote Control Connection Quick Disconnect Plug for Stick ELEC- Trode CAbLEShielding GAS Connection Gouging Sparks OperationWelding CAPAbILITY LimitationsControls and Settings See Figure B.2 Power Switch Fan Gas Inlet V160-TRear Control Panel Figure b.2 Step Sequence Trigger Mode SequencesStep Diagram Step Diagram V160-TOperation OFF DIP Switch FunctionsElectric Shock can Kill TAbLE b.1Figure b.4 DIP Switch 3 2 Step Restart EnableFigure b.7 DIP Switch 4 4 Step Restart EnableFigure b.10 Step Restart Enabled DIP Switch 4 = onDIP Switch 5 Low OCV Enable DIP Switch 6 European/USA Machine ConfigurationDIP Switch 1 = OFF DIP Switch 7 & 8 Upslope Timer DIP Switch Upslope TimeStart/Crater Current Adjustment CAbLE Plugs AccessoriesCOMPATIbLE Equipment Factory Installed Field InstalledDisconnect the power supply before every oper- ation MaintenanceRoutine Maintenance Disconnect the power supply before every opera- tionTROUbLESHOOTING POSSIbLE PRObLEMSSymptoms PRObLEMS in Stick WeldingPRObLEMS in TIG Welding Cause Recommended Course of Action Electrical Failures Diagrams Weld Controller V160-T Precaucion Warnung
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