Lincoln Electric IM738-A, V160-T manual Weld Controller

Page 32

WIRING DIAGRAM CODE 11032

V160-T WIRING DIAGRAM

 

 

 

RED

 

 

 

 

 

 

 

 

 

 

 

WHITE

2

1

BLUE

AC1

 

DC+

 

DC+

 

 

 

 

 

 

 

W1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

115/230/1/50/60

BLACK

4

3

BROWN

AC2

 

DC-A

BLACK

 

DC-

 

 

 

 

 

 

 

W2

Vac

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S1

 

 

 

 

 

 

INVERTER BOARD

 

 

 

 

 

 

 

 

 

 

GREEN

 

 

 

 

 

 

 

 

 

 

 

INPUT BOARD

 

 

 

 

 

W05X0190

 

OR

 

 

 

 

 

 

 

 

 

 

YELLOW / GREEN

 

 

GND

W05X0203

 

 

Y/G

 

 

(SCHEMATIC:

 

 

 

 

 

 

 

GND

 

 

 

X0190)

 

 

 

 

 

 

 

(SCHEMATIC:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X0203)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN

 

 

1

 

 

 

 

 

 

 

 

JP1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

1

2

3

4

5

6

7

8

9 10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JP2

 

HF1

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOLENOID

 

 

4

 

HF2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JP1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T1

HF TRANSFORMER

+

-

F-2

V160-T

DISPLAY BOARD

W05X0370

(SCHEMATIC: X0370)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

26

25 24

23

22

21

20

19 18 17 16 15 14 13 12

11

10 9

8

7

6

5

4

3

2

1

J1

WELD CONTROLLER

W05X0233

(SCHEMATIC:

JP1

X0233)

 

METER BOARD

W05X0207

(SCHEMATIC:

X0207)

DIAGRAMS

WARNING: HIGH VOLTAGE CAN KILL

*Do not operate with covers removed.

*Disconnect input power by unplugging power cord before servicing.

*Do not touch electrically live parts.

*Only qualified persons should install, use or service this machine.

Y/G

*

RIBBON CABLE

*

J1

EARTH

REMOTE BOARD

 

 

W05X0322

 

 

 

 

 

 

 

 

 

 

(SCHEMATIC: X0322)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W07X0262rev03

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.

F-2

Image 32
Contents Safety Depends on You Invertec V160-TSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Storage Temperature Range InstallationOperating Temperature Range Safety Precautions Select SUITAbLE LocationStacking TiltingInput Connections Ground ConnectionArfu AUTO-RESTORE Fuse 230V Input115V Input Attachment PlugWork CAbLE Connection Output and GAS Connection for TIG Welding Figure A.1Output Connection for Stick Welding Figure A.2 Shielding GAS Connection Remote Control ConnectionQuick Disconnect Plug for Stick ELEC- Trode CAbLE Operation Welding CAPAbILITYLimitations Gouging SparksRear Control Panel Controls and Settings See Figure B.2Power Switch Fan Gas Inlet V160-T Figure b.2 Trigger Mode Sequences Step DiagramStep Diagram V160-T Step SequenceOperation DIP Switch Functions Electric Shock can KillTAbLE b.1 OFFDIP Switch 3 2 Step Restart Enable Figure b.4DIP Switch 4 4 Step Restart Enable Figure b.7Step Restart Enabled DIP Switch 4 = on Figure b.10DIP Switch 1 = OFF DIP Switch 5 Low OCV EnableDIP Switch 6 European/USA Machine Configuration Start/Crater Current Adjustment DIP Switch 7 & 8 Upslope TimerDIP Switch Upslope Time Accessories COMPATIbLE Equipment Factory InstalledField Installed CAbLE PlugsMaintenance Routine MaintenanceDisconnect the power supply before every opera- tion Disconnect the power supply before every oper- ationTROUbLESHOOTING PRObLEMS SymptomsPRObLEMS in Stick Welding POSSIbLEPRObLEMS in TIG Welding Cause Recommended Course of Action Electrical Failures Diagrams Weld Controller V160-T Precaucion Warnung
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Manual 4 pages 6.26 Kb