Lincoln Electric IM870-A manual

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SAE-400 SEVERE DUTY

DC ARC WELDING POWER SOURCE

For use with machines having Code Number: 11199, 11408

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT

I N S T A L L , O P E R A T E O R

R E P A I R T H I S E Q U I P M E N T

W I T H O U T R E A D I N G T H I S

MANUAL AND THE SAFETY

PRECAUTIONS CONTAINED

THROUGHOUT. And, most impor-

tantly, think before you act and be careful.

R

NRTL/C

OPERATORʼS MANUAL

ISO 9001

ANSIRAB

QMS

Designed and Manufactured Under a

Quality Program Certified by

ABS Quality Evaluations, Inc.

to ISO 9001 Requirements.

CERTIFICATE NUMBER: 30273

Copyright © Lincoln Global Inc.

IM870-A

MAY, 2008

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Contents IM870-A California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Technical Specifications SAE-400 Severe Duty InstallationHeight Width Depth Weight LOCATION/VENTILATION Safety PrecautionsStacking Angle of OperationPRE-OPERATION Engine Service Engine BREAK-IN Battery ConnectionEngine Cooling System Welding Output Cables Spark ArrestorMachine Grounding Table A.1 Combined Length of Electrode Work CablesOperation Safety InstructionsOperating Instructions General DescriptionFor Auxiliary Power Design Features and AdvantagesOther Features Duty CycleEngine Controls Auxiliary Power Controls Remote ControlPolarity Switch Welder ControlsStarting Instructions Engine OperationStopping the Engine Cold Weather StartingTypical Fuel Consumption Optional Field Installed Accessories AccessoriesOrder K1690-1 Gfci Receptacle KITRoutine Maintenance MaintenancePeriodic Maintenance Engine OIL ChangeCommutator and Brush Maintenance Bearing MaintenanceFuel PRE-FILTER/WATER Separator Assembly Cooling SystemWater Separator Element Engine Maintenance Components Make Part NumberSecondary Fuel Filter Gfci Receptacle Testing and RESET- Ting Procedure HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln SymptomsContact your local Lincoln Authorized Field Service Facility Faulty receptacles Wiring Diagrams Wiring Diagrams M8869-36 Dimension PrintSAE-400 Severe Duty Precaucion Warnung

IM870-A specifications

The Lincoln Electric IM870-A is a cutting-edge industrial robotic welding machine that has garnered attention for its advanced features and capabilities. Designed for high-performance applications, this welding system stands out in the manufacturing environment due to its versatility, precision, and efficiency.

At its core, the IM870-A is equipped with a high-speed manipulator that can handle various welding processes, including MIG, TIG, and flux-cored welding. This flexibility allows manufacturers to adapt the machine for a wide range of materials, including steel, aluminum, and stainless steel. The machine's robust construction ensures durability, making it a reliable choice for demanding industrial applications.

One of the standout features of the IM870-A is its intelligent control system. This system utilizes advanced programming and software to optimize welding parameters in real-time, ensuring consistent weld quality and reducing the likelihood of defects. The machine incorporates Lincoln Electric's proprietary arc control technology, which enhances the stability and reliability of the welding arc, further contributing to improved weld quality.

In addition to its welding capabilities, the IM870-A offers a user-friendly interface that simplifies operation and programming. The machine is designed with intuitive controls, allowing operators to quickly adjust settings and switch between different welding processes. This ease of use is critical in busy production environments, where time and efficiency are of the essence.

Another noteworthy characteristic of the IM870-A is its integration with Industry 4.0 technologies. The machine supports connectivity through IoT (Internet of Things) protocols, enabling remote monitoring and data analysis. This feature allows manufacturers to track performance metrics in real-time, leading to better decision-making and maintenance planning. The analytics provided can identify trends and areas for optimization, ultimately improving overall operational efficiency.

Safety is also a priority in the design of the IM870-A. The machine is equipped with multiple safety features, including automatic shutdown protocols in case of malfunction and protective enclosures to safeguard operators from high-temperature processes.

In summary, the Lincoln Electric IM870-A is a sophisticated welding solution that combines versatility, advanced technology, and user-friendly operation. Its intelligent control systems, Industry 4.0 capabilities, and strong emphasis on safety make it a valuable asset for manufacturers looking to enhance their welding operations and maintain high standards of quality. Whether in automotive assembly, metal fabrication, or other industrial sectors, the IM870-A is an exemplary choice for modern welding needs.