Lincoln Electric IM870-A Safety Precautions, Location/Ventilation, Stacking, Angle of Operation

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INSTALLATION

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Read this entire installation section before you start installation.

SAFETY PRECAUTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read all operating and mainte- nance manuals supplied with your machine. They include important safety precautions, detailed engine starting, operating and maintenance instructions and parts lists.

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts such as output terminals or internal wiring.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

•Use in open, well ventilated areas or vent exhaust outside

•Do not stack anything near the engine.

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MOVING PARTS can injure.

•Do not operate with doors open or guards off.

•Stop engine before servicing.

•Keep away from moving parts

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Only qualified personnel should install, use or service this equipment

LOCATION/VENTILATION

The welder should be located to provide an unrestricted flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the welder so that the engine exhaust fumes are properly vented to an outside area.

CAUTION

DO NOT MOUNT OVER COMBUSTIBLE SURFACES.

Where there is a combustible surface directly under stationary or fixed electrical equipment, that surface shall be covered with a steel plate at least .06”(1.6mm) thick, which shall extend not less than 5.90”(150mm) beyond the equipment on all sides.

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STACKING

These machines cannot be stacked.

ANGLE OF OPERATION

To achieve optimum engine performance the machine should be run in a level position. The maximum angle of operation for the Perkins engine is 30 degrees in all directions. If the engine is to be operated at an angle, provisions must be made for checking and maintain- ing the oil level at the normal (FULL) oil capacity in the engine crankcase. When operating the welder at an angle, the effective fuel capacity will be slightly less than the specified 22.5 gallons.

LIFTING

The equipment lift bail should be used to lift the machine.

WARNING

 

• Lift only with equipment of

 

adequate lifting capacity.

 

• Be sure machine is stable

 

when lifting.

 

• Do not lift this machine using

 

lift bail if it is equipped with a

 

heavy accessory such as trail-

 

er or gas cylinder.

FALLING

• Do not lift machine if lift bail is

 

damaged.

EQUIPMENT can

• Do not operate machine while

cause injury.

suspended from lift bail.

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SAE-400 SEVERE DUTY

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Contents IM870-A California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Installation Technical Specifications SAE-400 Severe DutyHeight Width Depth Weight LOCATION/VENTILATION Safety PrecautionsStacking Angle of OperationPRE-OPERATION Engine Service Battery Connection Engine BREAK-INEngine Cooling System Welding Output Cables Spark ArrestorMachine Grounding Table A.1 Combined Length of Electrode Work CablesOperation Safety InstructionsOperating Instructions General DescriptionFor Auxiliary Power Design Features and AdvantagesOther Features Duty CycleEngine Controls Auxiliary Power Controls Remote ControlPolarity Switch Welder ControlsStarting Instructions Engine OperationStopping the Engine Cold Weather StartingTypical Fuel Consumption Optional Field Installed Accessories AccessoriesOrder K1690-1 Gfci Receptacle KITRoutine Maintenance MaintenancePeriodic Maintenance Engine OIL ChangeCommutator and Brush Maintenance Bearing MaintenanceFuel PRE-FILTER/WATER Separator Assembly Cooling SystemEngine Maintenance Components Make Part Number Water Separator ElementSecondary Fuel Filter Gfci Receptacle Testing and RESET- Ting Procedure HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln SymptomsContact your local Lincoln Authorized Field Service Facility Faulty receptacles Wiring Diagrams Wiring Diagrams M8869-36 Dimension PrintSAE-400 Severe Duty Precaucion Warnung

IM870-A specifications

The Lincoln Electric IM870-A is a cutting-edge industrial robotic welding machine that has garnered attention for its advanced features and capabilities. Designed for high-performance applications, this welding system stands out in the manufacturing environment due to its versatility, precision, and efficiency.

At its core, the IM870-A is equipped with a high-speed manipulator that can handle various welding processes, including MIG, TIG, and flux-cored welding. This flexibility allows manufacturers to adapt the machine for a wide range of materials, including steel, aluminum, and stainless steel. The machine's robust construction ensures durability, making it a reliable choice for demanding industrial applications.

One of the standout features of the IM870-A is its intelligent control system. This system utilizes advanced programming and software to optimize welding parameters in real-time, ensuring consistent weld quality and reducing the likelihood of defects. The machine incorporates Lincoln Electric's proprietary arc control technology, which enhances the stability and reliability of the welding arc, further contributing to improved weld quality.

In addition to its welding capabilities, the IM870-A offers a user-friendly interface that simplifies operation and programming. The machine is designed with intuitive controls, allowing operators to quickly adjust settings and switch between different welding processes. This ease of use is critical in busy production environments, where time and efficiency are of the essence.

Another noteworthy characteristic of the IM870-A is its integration with Industry 4.0 technologies. The machine supports connectivity through IoT (Internet of Things) protocols, enabling remote monitoring and data analysis. This feature allows manufacturers to track performance metrics in real-time, leading to better decision-making and maintenance planning. The analytics provided can identify trends and areas for optimization, ultimately improving overall operational efficiency.

Safety is also a priority in the design of the IM870-A. The machine is equipped with multiple safety features, including automatic shutdown protocols in case of malfunction and protective enclosures to safeguard operators from high-temperature processes.

In summary, the Lincoln Electric IM870-A is a sophisticated welding solution that combines versatility, advanced technology, and user-friendly operation. Its intelligent control systems, Industry 4.0 capabilities, and strong emphasis on safety make it a valuable asset for manufacturers looking to enhance their welding operations and maintain high standards of quality. Whether in automotive assembly, metal fabrication, or other industrial sectors, the IM870-A is an exemplary choice for modern welding needs.
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