Lincoln Electric IM870-A manual Table of Contents

Page 7

vi

 

TABLE OF CONTENTS

 

vi

 

 

 

 

 

 

 

 

Page

 

 

Installation Instructions

. . Section A

 

 

 

Technical Specifications

. . . . . . . .A-1

 

 

Installation Precautions

. . . . . . . A-2

 

 

Location / Ventilation

. . . . . . . .A-2

 

 

Stacking

. . . . . . . .A-2

 

 

Angle of Operation

. . . . . . . .A-2

 

 

Lifting

. . . . . . . .A-2

 

 

High Altitude Operation

. . . . . . . .A-3

 

 

Towing

. . . . . . . .A-3

 

 

Vehicle Mounting

. . . . . . . .A-3

 

 

Pre-Operation Engine Service

. . . . . . . .A-3

 

 

Engine Oil

. . . . . . . .A-3

 

 

Fuel

. . . . . . . .A-3

 

 

Engine Break-In, Engine Cooling System

. . . . . . . .A-4

 

 

Battery Connection

. . . . . . . .A-4

 

 

Spark Arrestor

. . . . . . . .A-5

 

 

Welding Output Cables

. . . . . . . .A-5

 

 

Machine Grounding

. . . . . . . .A-5

 

______________________________________________________________________________

 

 

Operating Instructions

. . Section B

 

 

Safety Instructions

. . . . . . . B-1

 

 

Additional Safety Precautions

. . . . . . . B-1

 

 

General Description

. . . . . . . .B-1

 

 

Recommended Applications

. . . . . . . .B-1

 

 

Welder

. . . . . . . .B-1

 

 

Auxiliary Power

. . . . . . . .B-1

 

 

Design Features and Advantages

. . . . . . . .B-2

 

 

Duty Cycle

. . . . . . . .B-2

 

 

Engine Controls: Function/Operation

. . . . . . . B-3

 

 

Air Intake Shut-Off

. . . . . . . B-3

 

 

Welder Controls: Function/Operation

. . . . . . . B-4

 

 

Remote Control

. . . . . . . .B-4

 

 

Auxiliary Power Controls

. . . . . . . .B-4

 

 

Engine Operation

. . . . . . . .B-5

 

 

Starting Instructions

. . . . . . . .B-5

 

 

Typical Fuel Consumption

. . . . . . . .B-6

 

______________________________________________________________________________

 

 

Accessories

. .Section C

 

______________________________________________________________________________

 

 

Maintenance

. . Section D

 

 

Routine Maintenance, Periodic Maintenance

. . . . . . . D-1

 

 

Engine Oil Change, Engine Air Filter

. . . . . . . D-1

 

 

Bearing, Commutator and Brush Maintenance

. . . . . . . D-2

 

 

Cooling System, Fuel Filter

. . . . . . . D-2

 

 

Water Separator, Secondary Fuel Filter and Engine Components

. . . . . . . D-3

 

 

Spark Arrestor

. . . . . . . D-4

 

 

GFCI Receptacle Testing and Resetting Procedure

. . . . . . . .D-4

 

______________________________________________________________________________

 

 

Troubleshooting Guide

. . Section E

 

______________________________________________________________________________

 

 

Wiring Diagram and Dimension Print

. . Section F

 

______________________________________________________________________________

 

 

Parts Lists

P-530 Series

______________________________________________________________________________

SAE-400 SEVERE DUTY

Image 7
Contents IM870-A California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Technical Specifications SAE-400 Severe Duty InstallationHeight Width Depth Weight Angle of Operation Safety PrecautionsLOCATION/VENTILATION StackingPRE-OPERATION Engine Service Engine BREAK-IN Battery ConnectionEngine Cooling System Table A.1 Combined Length of Electrode Work Cables Spark ArrestorWelding Output Cables Machine GroundingGeneral Description Safety InstructionsOperation Operating InstructionsDuty Cycle Design Features and AdvantagesFor Auxiliary Power Other FeaturesEngine Controls Welder Controls Remote ControlAuxiliary Power Controls Polarity SwitchCold Weather Starting Engine OperationStarting Instructions Stopping the EngineTypical Fuel Consumption K1690-1 Gfci Receptacle KIT AccessoriesOptional Field Installed Accessories OrderEngine OIL Change MaintenanceRoutine Maintenance Periodic MaintenanceCooling System Bearing MaintenanceCommutator and Brush Maintenance Fuel PRE-FILTER/WATER Separator AssemblyWater Separator Element Engine Maintenance Components Make Part NumberSecondary Fuel Filter Gfci Receptacle Testing and RESET- Ting Procedure HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln SymptomsContact your local Lincoln Authorized Field Service Facility Faulty receptacles Wiring Diagrams Wiring Diagrams M8869-36 Dimension PrintSAE-400 Severe Duty Precaucion Warnung

IM870-A specifications

The Lincoln Electric IM870-A is a cutting-edge industrial robotic welding machine that has garnered attention for its advanced features and capabilities. Designed for high-performance applications, this welding system stands out in the manufacturing environment due to its versatility, precision, and efficiency.

At its core, the IM870-A is equipped with a high-speed manipulator that can handle various welding processes, including MIG, TIG, and flux-cored welding. This flexibility allows manufacturers to adapt the machine for a wide range of materials, including steel, aluminum, and stainless steel. The machine's robust construction ensures durability, making it a reliable choice for demanding industrial applications.

One of the standout features of the IM870-A is its intelligent control system. This system utilizes advanced programming and software to optimize welding parameters in real-time, ensuring consistent weld quality and reducing the likelihood of defects. The machine incorporates Lincoln Electric's proprietary arc control technology, which enhances the stability and reliability of the welding arc, further contributing to improved weld quality.

In addition to its welding capabilities, the IM870-A offers a user-friendly interface that simplifies operation and programming. The machine is designed with intuitive controls, allowing operators to quickly adjust settings and switch between different welding processes. This ease of use is critical in busy production environments, where time and efficiency are of the essence.

Another noteworthy characteristic of the IM870-A is its integration with Industry 4.0 technologies. The machine supports connectivity through IoT (Internet of Things) protocols, enabling remote monitoring and data analysis. This feature allows manufacturers to track performance metrics in real-time, leading to better decision-making and maintenance planning. The analytics provided can identify trends and areas for optimization, ultimately improving overall operational efficiency.

Safety is also a priority in the design of the IM870-A. The machine is equipped with multiple safety features, including automatic shutdown protocols in case of malfunction and protective enclosures to safeguard operators from high-temperature processes.

In summary, the Lincoln Electric IM870-A is a sophisticated welding solution that combines versatility, advanced technology, and user-friendly operation. Its intelligent control systems, Industry 4.0 capabilities, and strong emphasis on safety make it a valuable asset for manufacturers looking to enhance their welding operations and maintain high standards of quality. Whether in automotive assembly, metal fabrication, or other industrial sectors, the IM870-A is an exemplary choice for modern welding needs.