Lincoln Electric IM759 manual Diagrams, WELD-PAK 3200HD Wiring Diagram

Page 43

 

specific diagram for a particular code is pasted inside the machine on one

NOTE:

WELD-PAK 3200HD

This diagram is for reference only. It may not be accurate for all machines

 

of the enclosure panels.

covered by this manual.

 

 

The

WELD-PAK 3200HD WIRING DIAGRAM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not operate with covers removed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disconnect input power by unplugging

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power cord before servicing

 

 

 

 

 

 

 

 

 

 

 

 

J1

 

 

 

 

 

Do not touch electrically live parts

 

 

 

 

 

 

 

H2

LS1

CONTROL P.C. BOARD

 

 

 

 

 

Only qualified persons should install, use or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HIGH VOLTAGE

service this machine.

 

 

 

 

 

 

 

H2

 

 

 

 

 

 

 

can kill

 

 

 

 

 

 

 

S1

 

 

 

 

 

1

2 3

4

5 6

7 8

9 10

JUMPERED PLUG STANDARD

 

 

 

 

 

ON-OFF

 

 

 

H2

N.O.

 

 

THERMOSTAT

 

 

 

 

SPOT/STITCH TIMER OPTIONAL

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

209

 

 

213

208

 

 

 

 

 

 

 

(MOUNTED TO

F1

N.C.

 

 

 

 

 

 

 

203

 

 

 

WIRE SPEED

 

SEC. COIL)

 

 

 

 

 

 

CR1

541

214

204

539

 

 

 

 

N.C.

 

 

 

 

115V/60HZ

 

 

H1

 

 

J3

 

 

2 1

5K

 

GUN TRIGGER

115V/60HZ

 

 

 

 

 

 

 

 

 

4 3

 

R2

 

 

 

GAS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN MOTOR

 

SOLENOID

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H1

 

 

 

 

214

 

213

 

 

 

 

 

24V

 

 

 

 

 

 

 

 

 

 

 

208

 

209

 

 

 

 

 

 

 

 

 

 

 

 

 

 

211

 

 

 

 

AUXILIARY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WINDING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

211

 

 

 

 

 

 

 

 

 

213A

 

 

 

 

 

214

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(W)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

539

WIRE

 

 

 

 

 

 

214

 

 

 

 

 

 

 

 

 

 

 

541

 

FEED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(B)

 

 

 

CIRCUIT

 

 

 

 

 

 

 

 

 

 

203

 

204

OUTPUT

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHOKE

 

 

 

 

BREAKER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S2

 

 

 

204

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

204

 

 

 

 

 

 

 

 

 

 

 

 

H1

SELECTOR

 

 

D1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH

202

 

D2

 

 

204

 

 

GUN CABLE

 

 

 

 

 

 

 

 

X2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.D.

 

+

59,000 f

 

 

CONDUCTOR

 

 

 

 

 

 

 

 

X3

X4

 

N.B.

C1

 

 

 

 

 

 

 

 

 

 

 

 

 

40V

 

 

BLOCK

 

 

 

 

 

 

 

 

 

X5

 

 

 

N.D.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

203

 

 

 

 

 

 

 

 

 

 

 

H2

 

X1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T1

 

 

 

 

N.A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D4

 

 

 

 

 

 

 

 

CASE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

N.A. DIODES D2 & D4 ARE MOUNTED

 

 

D3

203

 

 

 

 

 

 

 

GROUNDING

 

 

 

 

 

 

 

 

 

 

 

 

 

STUD

LATCH

 

 

ON THE OUTSIDE HEATSINK.

 

 

 

203

 

 

 

 

 

 

 

 

 

 

J3

 

 

N.B. DIODES D1 & D3 ARE MOUNTED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO

 

 

 

 

 

 

 

 

ON THE INSIDE HEATSINK, WHICH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WORK

 

 

 

 

4

3 2

1

 

IS CLOSEST TO THE CENTER PANEL.

 

 

 

 

 

 

 

 

TO EARTH GROUND PER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.C. COMPONENT VIEWED FROM REAR.

 

 

 

 

 

 

 

 

 

 

NATIONAL, LOCAL OR

 

 

J1

 

 

 

 

 

 

 

 

 

 

 

 

OTHER APPLICABLE

1

2

3

4 5

 

N.D. BOLTED ALUMINUM CONNECTIONS

 

 

ELECTRICAL SYMBOLS PER E1537

 

 

ELECTRICAL CODES.

 

 

 

 

 

REQUIRE T12837 JOINT COMPOUND

 

 

LEAD COLOR CODE:

 

 

 

 

 

 

6

7

8

9 10

 

(DOW CORNING 340) WHEN REATTACHING.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B-BLACK

 

 

 

 

 

 

 

 

 

 

LATCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W-WHITE

 

 

 

 

 

 

 

CAVITY NUMBERING SEQUENCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

( COMPONENT SIDE OF BOARD )

 

 

 

 

 

 

 

 

 

 

 

 

 

4-01

M19924

F-1

DIAGRAMS

F-1

Page 42 Page 44
Image 43
Page 42 Page 44
Contents WELD-PAK 3200HD California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouMaster Table of Contents for ALL Sections Technical Specifications WELD-PAK 3200HD InstallationIdentify and Locate Components Safety PrecautionsElectric Shock can kill Stacking Work Clamp InstallationSelect Suitable Location Output ConnectionsGAS Connection GUN InstallationWork Cable Installation Connecting Gun Cable to the WELD-PAKFigure A.5 Code Requirements for Input Connections Input ConnectionsRequirements For Rated Output Figure A.7 WELD-PAK 3200HD Undercarriage AssemblyRecommended Processes Design FeaturesOperation General DescriptionWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake AdjustmentProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection SELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitProcess Selection Gmaw MIG Welding ARCFor Fcaw Innershield Process Common MetalsJoint Types and Positions For Gmaw MIG ProcessPenetration Welding In The Vertical PositionFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFor the WELD-PAK 3200HD, use the following To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Replacement Parts Maintenance Safety Precautions MaintenanceRoutine Maintenance Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll GUN Handle Parts Changing LinerLiner trim length HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Areas Symptoms MisadjustmentsFacility Contact your local Lincoln Authorized Field ServiceWelding Problems WELD-PAK 3200HD Wiring Diagram DiagramsWELD-PAK 3200HD $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung
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