Lincoln Electric IM759 manual Undercarriage Assembly, Figure A.7 WELD-PAK 3200HD

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A-7

INSTALLATION

A-7

 

 

 

UNDERCARRIAGE ASSEMBLY

WARNING

CYLINDER may explode if damaged.

• Keep cylinder upright and secured to support.

Keep cylinder away from areas where it may be damaged.

Never lift welder with cylinder attached.

Never allow welding electrode to touch cylinder.

Keep cylinder away from welding or other live electrical circuits.

The undercarriage is not intended for transport- ing the Weld-Pak 3200HD.

If the Weld-Pak 3200HD is going to be transport- ed, remove the under-carriage.

Do not lift the Weld-Pak 3200HD when a gas bot- tle is connected.

If the Weld-Pak 3200HD is going to be moved or lifted, remove the gas bottle.

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(Refer to Figure A.7)

Note: The following instructions assume a gas bottle is going to be used. If a gas bottle is not going to be used, skip steps 5 and steps 7-10.

1.Remove both sheet metal screws (1) from case.

2.Align undercarriage base (2) with side mount screw holes as shown. Make sure the two caster mount- ing holes are located in front of the machine.

3.Replace sheet metal screws removed in step 1 making sure to secure undercarriage to the Weld- Pak 3200HD (1).

4.Use both supplied black round head screws to secure door side of the Weld-Pak 3200HD (3) to undercarriage.

5.Attach Gas Bottle Support Base to rear of undercar- riage using supplied 1/4"-20 fasteners (4).

6.Attach the supplied fixed casters to the rear of the undercarriage assembly (5).

7.Attach the supplied swivel caster to the front of the undercarriage with the supplied 5/16" acorn nuts.

8.Attach both Gas Bottle Support Brackets (6) as shown.

9.Insert gas bottle if available.

10.Tighten Gas Bottle Support Brackets with supplied 1/4"-20 wing screws and wing nuts.

FIGURE A.7

3

6

7

2

1

4 5

WELD-PAK 3200HD

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Contents WELD-PAK 3200HD Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Installation Technical Specifications WELD-PAK 3200HDElectric Shock can kill Safety PrecautionsIdentify and Locate Components Output Connections Work Clamp InstallationSelect Suitable Location StackingConnecting Gun Cable to the WELD-PAK GUN InstallationWork Cable Installation GAS ConnectionFigure A.5 Requirements For Rated Output Input ConnectionsCode Requirements for Input Connections Undercarriage Assembly Figure A.7 WELD-PAK 3200HDGeneral Description Design FeaturesOperation Recommended ProcessesLimitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations Friction Brake Adjustment Wire ThreadingMaking a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG ARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process Common MetalsJoint Types and Positions For Fcaw Innershield ProcessFillet Welds Welding In The Vertical PositionPenetration Vertical-down Welding Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFor the WELD-PAK 3200HD, use the following To Correct Poor Penetration in order of impor- tance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories Replacement Parts Routine Maintenance MaintenanceMaintenance Safety Precautions For Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollChanging Drive Roll Component Replacement ProceduresChanging the Contact TIP Liner trim length Changing LinerGUN Handle Parts Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionContact your local Lincoln Authorized Field Service FacilityWelding Problems Diagrams WELD-PAK 3200HD Wiring DiagramWELD-PAK 3200HD Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung