Lincoln Electric IM759, 3200HD manual Welding Capability, Limitations, Controls and Settings

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B-2

OPERATION

B-2

 

 

 

No external shielding gas is required when used with Lincoln Innershield® .035” (0.9 mm) NR-211- MP electrode.

Accommodates both 4” (100 mm) diameter and 8” (200 mm) diameter spools of wire.

WELDING CAPABILITY

The WELD-PAK 3200HD is rated at 90 amps, 19 volts, at 20% duty cycle on a ten minute basis. It is capable of higher output currents at lower duty cycles.

LIMITATIONS

Arc Gouging cannot be performed with the WELD- PAK 3200HD. The WELD-PAK 3200HD is not recom- mended for pipe thawing or TIG welding.

CONTROLS AND SETTINGS

Refer to Figure B.1a.

1.Control Power ON/OFF Switch

— When the power is on the fan motor will run and air will be exhausted out the louvers in the front of the machine. The weld-

ing output and wire feeder

OFF

remain off until the gun trigger

 

is pressed.

 

Refer to Figure B.1b.

4.Circuit Breaker – Protects machine from damage if maximum output is exceeded. Button will extend out when tripped (Manual reset) Refer to Figure B.1b.

5.Gun Trigger - Activates welding output, wire feed, and gas solenoid operation. Releasing the trigger deactivates welding and simultaneously activates the “burnback” function so that the welding wire does not stick in the weld puddle.

2.Wire Speed Control — Controls the wire feed speed from 50 – 300 in /min (1.3 – 7.6 m/min). The control can be preset on the dial to the setting specified on the W E L D P A K 3 2 0 0 H D Application Chart located on the inside of the wire feed section door.

3.Voltage Control — A 4-posi- tion tap selector switch gives full range adjustment of power source output voltage. Do not switch while welding.

ON

WIRE SPEED

ARC VOLTS

WELD-PAK 3200HD

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Contents WELD-PAK 3200HD Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Installation Technical Specifications WELD-PAK 3200HDIdentify and Locate Components Safety PrecautionsElectric Shock can kill Work Clamp Installation Select Suitable LocationOutput Connections StackingGUN Installation Work Cable InstallationConnecting Gun Cable to the WELD-PAK GAS ConnectionFigure A.5 Code Requirements for Input Connections Input ConnectionsRequirements For Rated Output Undercarriage Assembly Figure A.7 WELD-PAK 3200HDDesign Features OperationGeneral Description Recommended ProcessesWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Friction Brake Adjustment Wire ThreadingProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Learning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionCommon Metals Joint Types and PositionsFor Gmaw MIG Process For Fcaw Innershield ProcessPenetration Welding In The Vertical PositionFillet Welds Machine SET UP for the SELF-SHIELDED Fcaw Process Welding Techniques for the SELF- Shielded Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFor the WELD-PAK 3200HD, use the following Troubleshooting Welds To Eliminate a Ropy Convex Bead in order of importanceTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Replacement Parts Maintenance Safety Precautions MaintenanceRoutine Maintenance GUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll GUN Handle Parts Changing LinerLiner trim length Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionContact your local Lincoln Authorized Field Service FacilityWelding Problems Diagrams WELD-PAK 3200HD Wiring DiagramWELD-PAK 3200HD How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? $700.00Precaucion Warnung