Lincoln Electric IM605 manual Installation, Square Wave TIG

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INSTALLATION

1

TECHNICAL SPECIFICATIONS - Square Wave TIG 175 (K1582-1 only)

INPUT - SINGLE PHASE ONLY

Standard

Voltage

240/380/415/1/50/60

Additional Lincoln Rating 220-240/400-415/1/50/60

Duty Cycle

GTAW 25% Duty Cycle

40% Duty Cycle

60% Duty Cycle

100% Duty Cycle

SMAW 25% Duty Cycle

40% Duty Cycle

60% Duty Cycle

100% Duty Cycle

Output Current

Range

12-175 Amps

AC and DC

Input Current at

Rated Output

54/33/30 AC/DC Stick & DC TIG, 71/41/37 AC TIG

54/30 AC/DC Stick & DC TIG, 71/37 AC TIG

RATED OUTPUT

Amps

150

125

110

85

150

125

110

85

OUTPUT

Maximum Open

Circuit Voltage

(STICK AND TIG)

AC OCV: 78

DC OCV: 64

Code

Number

10456

Volts at Rated Amperes

14.8V AC/DC

14.5V AC/DC

14.3V AC/DC

14.0V AC/DC

26.0V AC/DC

25.0V AC/DC

24.4V AC/DC

23.4V AC/DC

Type of Output

CC(Constant Current) AC/DC

RECOMMENDED INPUT WIRE AND FUSE SIZES(1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For AC/DC Stick and DC TIG Welding at

 

 

For AC TIG Welding at 150 A/25% Duty

 

 

 

 

 

 

 

150A/25% Duty Cycle and for AC TIG Welding up

 

 

Cycle, Based on the 1996 U.S. National

 

 

 

 

 

 

 

to 110A/25% Duty Cycle. Based on the 1996 U.S.

 

 

 

Electrical Code

 

 

 

 

 

 

 

 

 

 

National Electrical Code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type 75°C

 

 

 

 

 

 

 

Type 75°C

 

 

Input

 

 

 

Fuse

 

Input

 

 

Type 75°C

 

 

Copper

Fuse

Input

 

Type 75°C

 

 

Copper

 

 

Voltage /

 

 

(Super Lag)

 

Ampere

 

 

Copper Wire in

 

 

Ground Wire in

(Super Lag)

Ampere

 

Copper Wire in

 

 

Ground Wire in

 

 

phase/

 

 

or Breaker

 

Rating on

 

 

Conduit AWG

 

 

Conduit AWG

or Breaker

Rating on

 

Conduit AWG

 

 

Conduit AWG

 

 

Frequency

 

 

 

Size

 

Nameplate

 

 

(IEC) Sizes

 

 

(IEC) Sizes

Size

Nameplate

 

(IEC) Sizes

 

 

(IEC) Sizes

 

 

240/1/50

 

 

100

 

54

 

 

10 (5.2 mm2)

 

 

10 (5.2 mm2)

125

71

 

8 (8.2 mm2)

 

 

8 (8.2 mm2)

 

 

380/1/50

 

 

60

 

33

 

 

14 (2.1 mm2)

 

 

14 (2.1 mm2)

80

 

41

 

12 (3.3 mm2)

 

 

12 (3.3 mm2)

 

 

415/1/50

 

 

60

 

30

 

 

14 (2.1 mm2)

 

 

14 (2.1 mm2)

70

 

37

 

12 (3.3 mm2)

 

 

12 (3.3 mm2)

 

 

220/1/50

 

 

100

 

54

 

 

10 (5.2 mm2)

 

 

10 (5.2 mm2)

125

67

 

8 (8.2 mm2)

 

 

8 (8.2 mm2)

 

 

400/1/50

 

 

60

 

30

 

 

14 (2.1 mm2)

 

 

14 (2.1 mm2)

70

 

37

 

12 (3.3 mm2)

 

 

12 (3.3 mm2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)The National Electrical Code permits operation at rated output and duty cycle from a 50 amp receptacle when supply lines and fuses are sized per this table.

PHYSICAL DIMENSIONS

 

Height

Width

Depth

Weight

Power

19.53 in.

13.72 in.

24.94 in.

Approx. 200 lbs.

Source

496 mm

349 mm

633 mm

90.9 kgs.

 

 

 

 

 

Power Source

27.93 in.

19.22 in.

36.74 in.

Approx. 230 lbs.

on

709 mm

488 mm

933 mm

105 kgs.

Undercarriage

 

 

 

 

SQUARE WAVE TIG 175

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Contents Square Wave TIG Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Square Wave TIGSelect Suitable Location Electric Shock can killStacking Lifting and MovingInput Reconnect Procedure Input Supply ConnectionsOutput Connections Connections for TIG Gtaw WeldingWork Cable Connection TIG Torch ConnectionStick Electrode Cable and Work Cable Connection Remote Control ConnectionConnections for Stick Smaw Welding Safety Precautions OperationGeneral Description Included EquipmentControls and Settings Power Switch & Light Turns power onWelding in TIG Mode Remote Control OperationOperating Steps Benefits of the Square Wave DesignWelding in Stick Mode Recommended Electrode Amperage Ranges Square Wave TIGSmaw Process Gtaw ProcessAccessories Optional AccessoriesMaintenance Safety PrecautionsRoutine and Periodic Maintenance FAN Motor or FAN Blade ReplacementTroubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsPossible Areas Troubleshooting TIG Mode Problems Square Wave TIG APR96TIG Welding Problems Troubleshooting Field Service Facility for technical Problems Possible AreasSymptoms Misadjustmentss Course of Action Wiring Diagram Square Wave TIG Square Wave TIG Basic Course $700.00Precaucion Aviso DE