Lincoln Electric SAM400, SAM650 manual Operation, Operating Precautions, Pipe Thawing

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OPERATION

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OPERATING PRECAUTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

PIPE THAWING

WARNING

PIPE THAWING can result in fire or explosion.

Only connect welder across

FROZEN section of CONTINUOUS METAL PIPE.

While thawing, remove any ground leads con- nected to Frozen pipe.

Turn welder on AFTER cables are connected to pipe. Turn off when done.

IMPORTANT: DO NOT USE A WELDER TO THAW A PIPE BEFORE REVIEWING LINCOLN BULLETIN E695.1 (dated May 1987 or later). This bulletin may be obtained from your local Lincoln distributor or by writ- ing directly to Lincoln Electric at the address on the back of this manual.

ADDITIONAL SAFETY PRECAUTIONS

Always operate the welder with the hinged doors closed as these provide maximum protection from moving parts and insure proper cooling air flow.

Read carefully the Safety Precautions page in the Instruction Manual before operating this machine. Always follow these and any other safety procedures included in this manual and in the engine instruction manual.

ENGINE CONTROLS:

FUNCTION/OPERATION

IGNITION SWITCH

When placed in the “ON” position, this switch energizes the fuel solenoid. When placed in the “OFF” position, the flow of fuel to the injection pump is stopped to shut down the engine.

SPEED CONTROL LEVER

Manually allows the engine to run at its high idle speed controlled by the governor or at the factory set low idle speed. When welding or using auxiliary power the speed control lever must be in the “RUN” position. To reduce the engine to low idle speed when not welding or not using auxiliary power place the speed control lever in the “IDLE” position notch.

ENGINE TEMPERATURE GAUGE

Displays the coolant temperature in the engine block.

OIL PRESSURE GAUGE

Displays the oil pressure to the engine. When the engine starts running, watch for the oil pressure to build up. If no pressure shows within 30 seconds, stop the engine and consult the engine instruction manual.

BATTERY CHARGING AMMETER

Displays the current going from the charging alternator into the batteries. It is normal for charging current to be high (above 15 amps) after starting or when the batter- ies are ‘low’ on charge.

ENGINE HOUR METER (Factory Installed Optional Feature)

The optional engine hour meter records the total run- ning time on the engine in hours. It can be used to keep a record of maintenance on the engine and or welder.

ENGINE PROTECTION SYSTEM

The engine protection system shuts down the engine under high coolant temperature or low oil pressure conditions by allowing the fuel solenoid valve to close.

SAM400 & 650

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IM568 Safety SAM400Electric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications SAM400HEIGHT1 Width Depth Weight Technical Specifications SAM650 Height Width Depth WeightInstallation Precautions Product DescriptionSpark Arrester Machine GroundingPRE-OPERATION Service Output CablesWelder Location Operating Precautions Additional Safety PrecautionsOperation Pipe ThawingWelder Controls FUNCTION/OPERATION Output StudsPortable Field Control Connection Mounting on LN-7Toggle Switch Electrode Polarity SwitchContactor Current and Voltage ControlsVariable Voltage Welding To Set The Controls -- Stick WeldingTo Set The Controls -- Submerged Arc SAM400 Controls Operation SAM650 Controls Operation Auxiliary Power Duty CycleStarting Instructions BREAK-IN PeriodAccessories Maintenance Routine MaintenancePeriodic Maintenance Bearing MaintenanceCommutator and Brush Maintenance Contactor MaintenanceCooling System APR97Troubleshooting HOW to USE Troubleshooting GuideSymptoms Course of Action Function ProblemsLoss of Output in Both Modes of Operation Control Boards. Note a Pg. E-2 Recommended Diode Test Procedure SCR Bridge PC Board Test ProcedureControl PC Board Calibration Ground Tests SAM400 Machine Wiring Diagram LOW Voltage OptionWiring Diagrams SAM650 Machine Wiring DiagramSAM400 Engine Wiring Diagram Maintenance Instructions Daily ChecksSAM650 Engine Wiring Diagram TerminalDimension Print SAM400 and SAM650 Perkins Engine Welders Dimension PrintBasic Course $700.00Precaucion Aviso DE Statement of Warranty To Obtain Warranty Coverage Warranty PeriodWarranty Repair Warranty Costs