Lincoln Electric SAM400 manual SAM650 Engine Wiring Diagram, Terminal

Page 35

SAM650 ENGINE WIRING DIAGRAM

ENGINE HOUR METER

GENERAL MAINTENANCE INSTRUCTIONS FOR ENGINE

AND MOTOR DRIVEN ARC WELDING POWER SOURCES

F-4

SAM400 & 650

IND

Y

 

Y

+

-

 

 

 

 

 

 

 

 

Y

 

 

 

THERMOSTART

+

 

 

 

 

 

 

 

B

 

 

 

START

ALTERNATOR

 

 

 

 

 

 

 

 

 

+

-

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

AMMETER

 

 

 

IGNITION

SWITCH

ENGINE

PROTECTION

RELAY

FUSE (SFE 14)

S

OIL PRESSURE

G NO NC S B

SWITCH (N.C.)

 

STARTING

MOTOR

G

FUEL SHUT

OFF VALVE

TEMPERATURE GAGE

FUEL INJECTION PUMP

THERMOSTART

IGNITER

WARNING: - Have only qualified personnel perform

 

 

 

 

 

maintenance work.

 

 

 

-

Turn the engine or input power OFF before

 

 

 

 

maintenance work unless the maintenance work

 

 

 

 

requires it to be running.

 

 

MOVING

-

Keep hands, hair, clothing and tools away

 

 

 

from moving parts, and insure all guards or

 

 

PARTS

 

COLD

 

 

covers are replaced after servicing.

 

CAN INJURE

 

TERMINAL

 

 

 

 

 

} TO CR7

MAINTENANCE INSTRUCTIONS

 

 

-

-

 

DAILY CHECKS:

 

 

-

Welding cable connections are tight.

 

 

 

 

 

 

 

 

 

- All equipment in serviceable condition.

+

 

+

 

-

Engine oil, coolant, air cleaner and fuel

strainer are at proper operating level and clean.

AS REQUIRED:

-Blow dust from the machine using clean low pressure air.

-Clean commutators or slip rings with fine

sandpaper-

NOT EMERY CLOTH. See the

Operating Manual for instructions.

-Replace brushes before the pigtail is within 1/4" of the commutator. See the Operating Manual for instructions.

ENGINE GROUND

WIRING DIAGRAMS

XB-RW

S22668

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.

F-4

Image 35
Contents IM568 SAM400 SafetyElectric Shock can kill Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents HEIGHT1 Width Depth Weight InstallationTechnical Specifications SAM400 Height Width Depth Weight Technical Specifications SAM650Machine Grounding Installation PrecautionsProduct Description Spark ArresterWelder Location PRE-OPERATION ServiceOutput Cables Pipe Thawing Operating PrecautionsAdditional Safety Precautions OperationMounting on LN-7 Welder Controls FUNCTION/OPERATIONOutput Studs Portable Field Control ConnectionCurrent and Voltage Controls Toggle SwitchElectrode Polarity Switch ContactorTo Set The Controls -- Submerged Arc Variable Voltage WeldingTo Set The Controls -- Stick Welding SAM400 Controls Operation SAM650 Controls Operation BREAK-IN Period Auxiliary PowerDuty Cycle Starting InstructionsAccessories Bearing Maintenance MaintenanceRoutine Maintenance Periodic MaintenanceAPR97 Commutator and Brush MaintenanceContactor Maintenance Cooling SystemHOW to USE Troubleshooting Guide TroubleshootingFunction Problems Symptoms Course of ActionLoss of Output in Both Modes of Operation Control Boards. Note a Pg. E-2 Recommended SCR Bridge PC Board Test Procedure Diode Test ProcedureControl PC Board Calibration Ground Tests LOW Voltage Option SAM400 Machine Wiring DiagramSAM650 Machine Wiring Diagram Wiring DiagramsMaintenance Instructions Daily Checks SAM400 Engine Wiring DiagramTerminal SAM650 Engine Wiring DiagramDimension Print Dimension Print SAM400 and SAM650 Perkins Engine Welders$700.00 Basic CoursePrecaucion Aviso DE Warranty Costs Statement of Warranty To Obtain Warranty CoverageWarranty Period Warranty Repair

SAM650, SAM400 specifications

Lincoln Electric has long been synonymous with welding excellence, and its SAM series of advanced welding machines, including the SAM400 and SAM650, epitomizes this commitment to quality and innovation. These models are designed to meet the demands of diverse industrial applications while ensuring ease of use, efficiency, and precision.

The SAM400 is a robust multiprocess welding system that supports MIG, TIG, Stick, and Flux-Cored welding techniques. It features a powerful 400 Amp output, suitable for heavy-duty applications and capable of handling materials such as steel, stainless steel, and aluminum. The machine incorporates advanced inverter technology, resulting in a compact design that significantly reduces the weight while enhancing portability. Furthermore, the SAM400 includes intuitive digital controls, allowing operators to easily adjust settings for optimal performance. Its PAS (Power Adapter System) compatibility enables users to seamlessly integrate different power sources, greatly enhancing its versatility.

On the other hand, the SAM650 takes it a step further, boasting a maximum output of 650 Amps. This model is particularly favored in industries requiring high deposition rates, such as shipbuilding and heavy fabrication. Like the SAM400, the SAM650 features multiprocess capabilities but adds enhanced control mechanisms, such as advanced waveform technology, which allows for better arc stability and reduced spatter. This ensures cleaner welds and, ultimately, a superior finish. Additionally, the SAM650 is equipped with Lincoln Electric's proprietary welding technology, including the Arc Control and Hot Start features that enhance user experience by providing smoother starts and consistent performance, even in challenging conditions.

Both machines come with integrated wire feeders that allow for easy adjustments and quick material changes, offering increased productivity on the job site. Their rugged design and durable construction ensure long-lasting performance, even in the harshest environments.

In conclusion, the Lincoln Electric SAM400 and SAM650 welding systems are trailblazers in the field of welding technology. With their powerful output, advanced features, and user-friendly interfaces, these machines cater to the needs of professionals looking for reliability and efficiency in their welding applications. Whether for small shops or large-scale industrial operations, the SAM400 and SAM650 deliver the performance and versatility that fabricators and welders depend on.