Lincoln Electric Installation, Technical Specifications SAM400, HEIGHT1 Width Depth Weight

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A-1

 

 

 

 

 

 

INSTALLATION

 

 

 

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - SAM400

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT - DIESEL ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make/Model

 

Description

Speed (RPM)

 

Displacement

 

Starting

Capacities

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System

 

 

 

 

 

 

 

 

 

 

 

 

 

Perkins

 

4 cylinder

 

High Idle 1790

 

236 cu. in

 

12VDC batteries

Fuel: 22.5 gal.

 

4.236 Diesel

 

63 HP @

 

Low Idle 1100

 

(3.87 L)

 

(2) & Starter

85.1 L

 

Engine

 

1725 RPM

 

Full Load 1725

 

 

 

 

 

 

 

 

 

 

 

 

Bore x Stroke

 

 

 

 

Oil: 8.5 Qts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.04 L

 

 

 

 

 

 

 

 

 

 

3.875” x 5.00”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(98.4 mm x 127.0mm)

 

 

 

Coolant: 3.2 gal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.11 L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT - WELDER

 

 

 

 

 

Duty Cycle

 

 

 

Welding Output

 

 

 

 

 

Volts at Rated Amps

 

60% (NEMA)

 

 

 

400 amps

 

 

 

 

 

36 volts

 

 

60% (Lincoln Plus)

 

 

 

400 amps

 

 

 

 

 

40 volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT - WELDER AND GENERATOR

 

 

 

 

 

Welding Range

 

Open Circuit Voltage

 

Auxiliary Power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60 - 500 Amps

 

17 - 45 OCV

 

 

 

120/240 VAC

 

 

 

CV Current Range

 

(excluding hot start voltage)

 

2kVA, 60 Hz.

 

 

 

 

 

 

 

 

 

 

80 - 500

 

 

 

 

 

60 - 95 OCV

 

 

 

100% Duty Cycle

 

 

 

VV Current Range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

 

 

 

HEIGHT1

 

 

 

WIDTH

 

DEPTH

 

 

 

 

WEIGHT

 

 

50.13 in.

 

 

 

27.12 in.

 

83.00 in.

 

 

 

2163 lbs.

 

 

1273.3 mm

 

 

 

688.9 mm

 

2108.2 mm

 

 

 

981.1 kg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Add 15.4” (391.2 mm) for optional muffler.

SAM400 & 650

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Contents IM568 Safety SAM400Electric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents HEIGHT1 Width Depth Weight InstallationTechnical Specifications SAM400 Technical Specifications SAM650 Height Width Depth WeightInstallation Precautions Product DescriptionSpark Arrester Machine GroundingWelder Location PRE-OPERATION ServiceOutput Cables Operating Precautions Additional Safety PrecautionsOperation Pipe ThawingWelder Controls FUNCTION/OPERATION Output StudsPortable Field Control Connection Mounting on LN-7Toggle Switch Electrode Polarity SwitchContactor Current and Voltage ControlsTo Set The Controls -- Submerged Arc Variable Voltage WeldingTo Set The Controls -- Stick Welding SAM400 Controls Operation SAM650 Controls Operation Auxiliary Power Duty CycleStarting Instructions BREAK-IN PeriodAccessories Maintenance Routine MaintenancePeriodic Maintenance Bearing MaintenanceCommutator and Brush Maintenance Contactor MaintenanceCooling System APR97Troubleshooting HOW to USE Troubleshooting GuideSymptoms Course of Action Function ProblemsLoss of Output in Both Modes of Operation Control Boards. Note a Pg. E-2 Recommended Diode Test Procedure SCR Bridge PC Board Test ProcedureControl PC Board Calibration Ground Tests SAM400 Machine Wiring Diagram LOW Voltage OptionWiring Diagrams SAM650 Machine Wiring DiagramSAM400 Engine Wiring Diagram Maintenance Instructions Daily ChecksSAM650 Engine Wiring Diagram TerminalDimension Print SAM400 and SAM650 Perkins Engine Welders Dimension PrintBasic Course $700.00Precaucion Aviso DE Statement of Warranty To Obtain Warranty Coverage Warranty PeriodWarranty Repair Warranty Costs

SAM650, SAM400 specifications

Lincoln Electric has long been synonymous with welding excellence, and its SAM series of advanced welding machines, including the SAM400 and SAM650, epitomizes this commitment to quality and innovation. These models are designed to meet the demands of diverse industrial applications while ensuring ease of use, efficiency, and precision.

The SAM400 is a robust multiprocess welding system that supports MIG, TIG, Stick, and Flux-Cored welding techniques. It features a powerful 400 Amp output, suitable for heavy-duty applications and capable of handling materials such as steel, stainless steel, and aluminum. The machine incorporates advanced inverter technology, resulting in a compact design that significantly reduces the weight while enhancing portability. Furthermore, the SAM400 includes intuitive digital controls, allowing operators to easily adjust settings for optimal performance. Its PAS (Power Adapter System) compatibility enables users to seamlessly integrate different power sources, greatly enhancing its versatility.

On the other hand, the SAM650 takes it a step further, boasting a maximum output of 650 Amps. This model is particularly favored in industries requiring high deposition rates, such as shipbuilding and heavy fabrication. Like the SAM400, the SAM650 features multiprocess capabilities but adds enhanced control mechanisms, such as advanced waveform technology, which allows for better arc stability and reduced spatter. This ensures cleaner welds and, ultimately, a superior finish. Additionally, the SAM650 is equipped with Lincoln Electric's proprietary welding technology, including the Arc Control and Hot Start features that enhance user experience by providing smoother starts and consistent performance, even in challenging conditions.

Both machines come with integrated wire feeders that allow for easy adjustments and quick material changes, offering increased productivity on the job site. Their rugged design and durable construction ensure long-lasting performance, even in the harshest environments.

In conclusion, the Lincoln Electric SAM400 and SAM650 welding systems are trailblazers in the field of welding technology. With their powerful output, advanced features, and user-friendly interfaces, these machines cater to the needs of professionals looking for reliability and efficiency in their welding applications. Whether for small shops or large-scale industrial operations, the SAM400 and SAM650 deliver the performance and versatility that fabricators and welders depend on.