Lincoln Electric 215 manual Accessories

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C-1

ACCESSORIES

C-1

DRIVE ROLL KITS

Refer to Table C.1 for various drive roll kits that are available for the POWER MIG 215.The item in Bold is supplied standard with the POWER MIG 215.

Wire

Size

Drive Roll Kit

 

 

 

 

.023”-.030” (0.6-0.8 mm)

KP1696-030S

Solid

.035” (0.9 mm)

KP1696-035S

.045” (1.2 mm)

KP1696-045S

Steel

.035-.045 (0.9-1.2mm)

KP1696-1

 

 

.040 (1.01)

KP1696-2

 

 

 

Cored

.035” (0.9 mm)

KP1697-035C

.045” (1.2 mm)

KP1697-045C

 

 

 

 

Aluminum

3/64” (1.2 mm)

KP1695-3/64A

 

TABLE C.1

 

3/64" (1.2 mm) ALUMINUM FEEDING KIT (K1703-1)

This kit helps push feeding aluminum through stan- dard machine feeder and gun. It provides gun and wire drive conversion parts to weld with 3/64" (1.2

mm)aluminum wire. 5356 alloy aluminum wire is rec- ommended for best push feeding performance.

Kit includes drive rolls and wire guide plate for the wire drive, liner and two contact tips for the gun, along with installation instructions.

READI-REEL ADAPTER (K363P)

The K363P Readi-Reel Adapter mounts to the 2" spin- dle. It is needed to mount the 22-30 lb. Readi-Reels.

DUAL CYLINDER MOUNTING KIT (K1702-1)

Permits stable side-by-side mounting of two full size 228.6mm dia x 1.524m high(9" dia. x 5' high) gas cylinders with “no lift” loading. Simple installation and easy instructions provided. Includes upper and lower cylinder supports, wheel axles and mounting hard- ware.

SMALL SPOOL SPINDLE ADAPTER (K468)

The K468 spindle adapter allows the use of 8" diamter small spools.

ALTERNATIVE MAGNUM GMAW GUN AND CABLE ASSEMBLIES

The following Magnum 250L gun and cable assem- blies are separately available for use with the POWER MIG 215. Each is rated 250 amps 40% duty cycle and is equipped with the integrated connector, twist-lock trigger connector, fixed nozzle and insulator, and includes a liner, diffuser, and contact tips for the wire sizes specified:

Length

Part No.

English Wire

Metric Wire

Size

Size

10' (3.0 m)

K533-1

 

 

 

12' (3.6 m)

K533-7

.035 – .045"

0.9 – 1.2 mm

15' (4.5 m)

K533-3

 

 

 

MAGNUM GUN CONNECTION KIT (Optional K466-6)

Using the optional K466-6 Magnum Connection kit for the POWER MIG permits use of standard Magnum 200, 300 or 400 gun and cable assemblies.

SPOOL GUN AND ADAPTER KIT (K1809-1)

The K1809-1includes the Magnum 250SG Spool gun and the adapter kit for connecting the spool gun to the Power MIG 215.

The Adapter Kit provides toggle switch selection between the machine!s use with its feeder gun or the spool gun for same polarity welding with different wire and gas processes.

The kit includes a spool gun adapter module assem- bly with a single connecting plug and trigger switch, a rear gas inlet, fitting hose, solenoid valve assembly, and mounting hardware with installation and operation instructions.

WARNING

• Unplug or Disconnect all input power from the POWER MIG 215 before installing the Spool Gun and Kit.

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POWER MIG 215

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Contents Power MIG California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Master Table of Contents for ALL Sections Master Table of Contents for ALL Sections Technical Specifications Power MIG InstallationLocation Safety PrecautionsUncrating the Power MIG Input POWER, Grounding and Connection DiagramsFigure A.1 Dual Voltage Machine Input Connections Output Polarity ConnectionsCylinder may explode if damaged GUN and Cable InstallationAuxiliary Power Receptacles Shielding GASWear eye, ear and body protec- tion OperationRecommended Processes and Equipment Wire Drive RollWire Size Conversion Parts Product DescriptionWire Reel Loading READI-REELS, Spools or Coils Procedure for Changing Drive and Idle Roll SetsTo Start the Welder Idle Roll Pressure Setting Feeding Wire ElectrodeFigure B.2b Making a WeldInput Line Voltage Variations Avoiding Wire Feeding ProblemsWire Feed Overload Protection FAN ControlAccessories Accessories Maintenance Table D.1 Liner Removal and REPLACE- MentDescription English Metric Size GUN Handle DisassemblyHOW to USE Troubleshooting Guide TroubleshootingOutput Problems Feeding Problems GAS Flow Problems Wiring Diagrams Enhanced Diagram M19231 Dimension PrintPower MIG Power MIG Precaucion Warnung
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