Lincoln Electric 215 manual Feeding Problems

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E-3

TROUBLESHOOTING

E-3

 

Observe all Safety Guidelines detailed throughout this manual

 

PROBLEMS

POSSIBLE

(SYMPTOMS)

CAUSE

 

 

OUTPUT PROBLEMS

Poor arc striking with electrode

1.

Make sure settings for wire feed

sticking or blasting off.

 

speed and voltage are correct

 

 

for process being used.

 

2.

The gas shielding may be

 

 

improper for process being used.

 

3.

Check input line voltage to be

 

 

with in machines recommended

 

 

rating range.

 

4.

Check that the machine recon-

 

 

nect panel is configured properly

 

 

for the applied voltage.

 

 

 

Auxiliary receptacle is “dead” - no

1.

Circuit breaker (on case back)

auxiliary voltage.

 

may have opened. Reset.

 

 

 

RECOMMENDED COURSE OF ACTION

FEEDING PROBLEMS

Rough wire feeding or wire will not feed but drive rolls are turning.

1.The gun cable may be kinked or twisted.

2.The wire may be jammed in the gun cable, or gun cable may be dirty.

3.Check drive roll tension and position of grooves.

4.Check for worn or loose drive rolls.

5.The electrode may be rusty or dirty.

6.Check for damaged or incorrect contact tip.

7.Check wire spindle for ease of rotation and adjust break ten- sion knob if necessary.

8.Check that the gun is pushed all the way into gun mount and properly seated.

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

POWER MIG 215

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Contents Power MIG Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Master Table of Contents for ALL Sections Master Table of Contents for ALL Sections Installation Technical Specifications Power MIGInput POWER, Grounding and Connection Diagrams Safety PrecautionsUncrating the Power MIG LocationOutput Polarity Connections Figure A.1 Dual Voltage Machine Input ConnectionsShielding GAS GUN and Cable InstallationAuxiliary Power Receptacles Cylinder may explode if damagedOperation Wear eye, ear and body protec- tionProduct Description Wire Drive RollWire Size Conversion Parts Recommended Processes and EquipmentTo Start the Welder Procedure for Changing Drive and Idle Roll SetsWire Reel Loading READI-REELS, Spools or Coils Feeding Wire Electrode Idle Roll Pressure SettingMaking a Weld Figure B.2bFAN Control Avoiding Wire Feeding ProblemsWire Feed Overload Protection Input Line Voltage VariationsAccessories Accessories Maintenance Liner Removal and REPLACE- Ment Table D.1 GUN Handle Disassembly Description English Metric SizeTroubleshooting HOW to USE Troubleshooting GuideOutput Problems Feeding Problems GAS Flow Problems Wiring Diagrams Enhanced Diagram Dimension Print M19231Power MIG Power MIG Precaucion Warnung
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