Lincoln Electric 215 manual GUN Handle Disassembly, Description English Metric Size

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D-3

MAINTENANCE

D-3

GUN HANDLE DISASSEMBLY

The internal parts of the gun handle may be inspected or serviced if necessary.

The gun handle consists of two halves that are held together with a collar on each end. To open up the handle, turn the collars approxi- mately 60 degrees counterclockwise (the same direction as removing a right hand thread) until the collar reaches a stop. Then pull the collar off the gun handle. If the collars are difficult to turn, position the gun handle against a corner, place a screwdriver against the tab on the col- lar and give the screwdriver a sharp blow to turn the collar past an internal locking rib.

Counterclockwise

TABLE D.2

ACCESSORIES AND EXPENDABLE REPLACEMENT PARTS

FOR MAGNUM 250L GUN AND CABLE ASSEMBLIES

Description

Part No.

 

English

Metric

 

Size

Size

CABLE LINER

 

 

 

 

For 15' (4.5 m) or

KP1934-2

 

.025 – .030"

0.6 – 0.8 mm

shorter Cable

KP1934-1

 

.035 – .045"

0.9 – 1.2 mm

 

KP1955-1

 

3/64"

1.2 mm

 

 

 

(Alum. wire)

(Alum. wire)

 

 

 

 

 

CONTACT TIPS

 

 

 

 

Standard Duty

KP2020-6B1

.025"

0.6 mm

 

KP2020-7B1

.030"

0.8 mm

 

KP2020-1B1*

.035"

0.9 mm

 

KP2020-2B1

.045"

1.2 mm

Heavy Duty

KP2021-1B1

.035"

0.9 mm

 

KP2020-2B1

.045"

1.2 mm

Tapered

KP2022-5B1

.025"

0.6 mm

 

KP2022-6B1

.030"

0.8 mm

 

KP2022-1B1

.035"

0.9 mm

 

KP2022-2B1

.045"

1.2 mm

Tab (For Aluminum)

KP2010-5B1

3/64"

1.2 mm

 

 

 

(Alum. Wire)

(Alum. Wire)

 

 

 

 

 

GAS NOZZLES

 

 

 

 

Fixed (Flush)

KP1931-1

 

3/8"

9.5 mm

 

KP1931-2

*

1/2"

12.7 mm

 

KP1931-3

 

5/8"

15.9 mm

Fixed (Recessed)

KP1930-1

 

3/8"

9.5 mm

 

KP1930-2

 

1/2"

12.7 mm

Requires: Gas

KP1930-3

 

5/8"

15.9 mm

 

 

 

 

Diffuser As'bly

KP2026-3

*

.025 – .045"

0.6 – 1.2 mm

Adjustable Slip-On

KP1935-2

 

1/2"

12.7 mm

Requires:

KP1935-1

 

5/8"

15.9 mm

 

 

 

 

Nozzle Insulator

KP2025-1

 

 

 

As!bly

 

 

 

 

Requires:

 

 

 

 

Gas Diffuser

KP2026-2

 

.025 – .030"

0.6 – 0.8 mm

As!bly

KP2026-1

 

.035 – .045"

0.9 – 1.2 mm

Gasless Nozzle

KP1947-1

∆

 

 

(For Innershield)

 

 

 

 

 

 

 

 

 

GUN TUBE ASSEMBLIES

 

 

 

 

Standard (60°)

KP2015-1

*

 

 

45°

KP2041-1

 

 

 

 

 

 

 

 

*Included with POWER MIG 215

∆ Requires KP2026-1 Gas Diffuser Assembly.

POWER MIG 215

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Contents Power MIG California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Master Table of Contents for ALL Sections Master Table of Contents for ALL Sections Technical Specifications Power MIG InstallationLocation Safety PrecautionsUncrating the Power MIG Input POWER, Grounding and Connection DiagramsFigure A.1 Dual Voltage Machine Input Connections Output Polarity ConnectionsCylinder may explode if damaged GUN and Cable InstallationAuxiliary Power Receptacles Shielding GASWear eye, ear and body protec- tion OperationRecommended Processes and Equipment Wire Drive RollWire Size Conversion Parts Product DescriptionTo Start the Welder Procedure for Changing Drive and Idle Roll SetsWire Reel Loading READI-REELS, Spools or Coils Idle Roll Pressure Setting Feeding Wire ElectrodeFigure B.2b Making a WeldInput Line Voltage Variations Avoiding Wire Feeding ProblemsWire Feed Overload Protection FAN ControlAccessories Accessories Maintenance Table D.1 Liner Removal and REPLACE- MentDescription English Metric Size GUN Handle DisassemblyHOW to USE Troubleshooting Guide TroubleshootingOutput Problems Feeding Problems GAS Flow Problems Wiring Diagrams Enhanced Diagram M19231 Dimension PrintPower MIG Power MIG Precaucion Warnung
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