Wilton 4400A, 4200A Track Mechanism Maintenance, Installing Abrasive Discs, Replacing the V-Belt

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Track Mechanism Maintenance

While the use of a dust collection system can extend service intervals, an accumulation of dust will almost cer- tainly require periodic cleaning of the tracking mechanism. The more continuous the use of the machine, the more frequently this maintenance should be performed.

As mentioned in the preceding section, the need for required maintenance is often indicated by difficulty in ad- justing the tension/tracking mechanism.

Maintenance:

1.With the belt removed according to the instructions in Belt Replacement, pull out the upper tracking system and clean away all built up material in the upper part of the bracket casting.

2.Take the two keys off of the idler pin bracket, wipe off, and re-grease.

3.Reverse the above steps to make the machine ready for reinstallation of the belt according to the Belt Replacement instructions.

Installing Abrasive Discs

1.Disconnect the power to the machine to prevent acci- dental start-ups.

2.Peel off the old abrasive disc.

3.Clean the drive disc surface using naptha or a similar nonflammable solvent that will dry film-free.

4.Pull the protective backing half off the new abrasive disc.

5.Position the new disc carefully so it is centered accu- rately on the drive disc. (See Figure 8.)

6.When accurately centered, remove the rest of the protec- tive backing and press the abrasive disc firmly against the drive disc so complete adhesive contact is made.

7.Reconnect the power to the machine.

Figure 8: Installing new abrasive disc

Replacing the V-Belt.

1.Disconnect the power to the machine to prevent acci- dental start-ups.

2.Remove the belt guard (Figure 9) and disc table

3.Remove the table tilt lock knob (Figure 10).

Figure 9: Removing belt guard

Figure 10: Disc table lock knob

3.Loosen the four motor bolts so the motor can slide on its plate.

4.Remove the belt from the motor pulley.

5.Remove three of the base mounting bolts, then loosen the fourth bolt slightly. This allows you to rotate the ma- chine on the machine base (See Figure 11).

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Contents Disc, Belt, and Combination Disc/Belt Sanders Warranty and Service Table of Contents Machine and Manual Overview Disc Sander Belt Sander Disc/Belt Sander General SpecificationsGeneral Machinery Warnings General Machinery CautionsGeneral Electrical Cautions Wire SizesSafety Requirements for Abrasive Sanding Machines Operating Instructions Adjusting the Belt Sander ArmUse of the Miter Gauge Adjusting the Disc Sander TableBelt Replacement MaintenanceReplacing the V-Belt Track Mechanism MaintenanceInstalling Abrasive Discs Rotating the machine casting to remove the disc guard bolts Basic Setup Machine SetupDisc Table Gap Adjustment Disc Table Angle AdjustmentDisc Table Miter Parallelism Adjustment Belt Table Angle Adjustment Belt Table Miter Slot Parallelism AdjustmentAdjusting or Replacing the Platen Electrical Voltage Conversion Single Phase Electrical HookupThree Phase Electrical Hookup Motor RotationFault Probable cause Suggested remedy TroubleshootingJIC Packages Standard 1 phase and 3 phase machines Replacement PartsExploded View Model 4200A Belt and Disc Sander Assembly Ref # Description Qty Parts Listing Model 4200A Belt and Disc Sander AssemblyExploded View Model 4300A Belt Sander Assembly Parts Listing Model 4300A Belt Sander Exploded View Model 4400A Disc Sander Assembly Parts Listing Model 4400A Disc Sander Assembly Exploded View Base Assembly All Models Operation InstallationMaintenance Electrical ConnectionDisassembly Exploded View Model 5511885 Dust Collection System Wiring Information Dust Collection System Parts Listing Model 5511885 Dust Collection SystemWMH Tool Group