Wilton 4200A, 4300A, 4400A manual Troubleshooting, Fault Probable cause Suggested remedy

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Troubleshooting

Fault

 

 

Probable cause

 

Suggested remedy

 

 

 

 

 

 

Motor will not run

1. Motor is defective

1.

Replace the motor.

 

2.

Voltage is too low

2.

Check the power supply for the proper

 

3.

Switch is defective

 

voltage.

 

3.

Replace the switch.

 

4.

Branch circuit fuse is blown or

4. Determine the reason for the blown fuse

 

 

 

the circuit breaker is tripped

 

or tripped circuit breaker -- then replace

 

5.

Branch is shut down for service

 

the fuse or reset the breaker.

 

5.

Check all personnel and machines on

 

 

 

 

 

the branch to be certain someone has

 

 

 

 

 

not shut down the branch for service. DO

 

 

 

 

NOT replace the fuse or reset the breaker

 

 

 

 

 

unless you are certain no personnel are

 

 

 

 

 

working on the machines, wires or con

 

6.

Open circuit in the wiring

 

trols in the circuit.

 

6. Inspect all the wire connections for loose

 

 

 

 

 

or open connections.

 

 

 

 

 

Motor stalls easily

1. Low voltage.

1.

Check for proper voltage at the motor

 

 

 

 

 

-- correct as necessary.

 

2.

 

Fuse is blown (three phase

2.

Replace the blown fuse.

 

 

 

motors only.)

3.

Check for proper connections.

 

3.

 

Improper wiring.

 

 

 

 

 

 

 

 

Abrasive belt or disc slows

 

 

 

 

 

 

 

down although motor keeps

1. Belt is slipping

1. Replace the belt.

running at working speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Poor tracking

1.

 

Tracking is out of adjustment.

1.

Adjust the belt tracking.

 

2.

 

Too much belt tension.

2.

Loosen the tension until the belt is just

 

 

 

 

 

taut.

 

3.

 

Not enough belt tension.

3.

Tighten the tension until the belt is more

 

 

 

 

 

taut.

 

4.

 

Belt is jointed improperly.

4.

Check the belt for an irregular seam or

 

 

 

 

 

shape.

 

5.

 

Lack of crown on the drive roller.

5.

Remove the belt and put a straight edge

 

 

 

 

 

along the drive roller. There should be a

 

 

 

 

 

slight crown (high spot toward the middle

 

 

 

 

 

of the roller.) If the crown has worn away,

 

 

 

 

 

replace the roller.

 

6.

 

Worn bearings.

6. Check all the bearings for excessive heat

 

 

 

 

 

or loose shafts. Replace if necessary.

 

 

 

 

 

 

Unsteady belt

1.

Slack in the abrasive belt.

1.

Adjust the belt tension.

 

 

 

 

 

 

 

Short belt life

1.

Excessive pressure applied while

1.

Allow the belt to do the cutting. Excessive

 

grinding.

 

pressure only dulls the grit and removes it

 

 

 

 

 

from the cloth.

 

2.

Working on only one side of the belt

2.

Use all the surface areas of the abrasive

 

 

or only in one area of the disc.

 

cloth.

 

3.

Incorrect abrasive material or grit

3.

Check with your abrasives supplier for rec

 

 

size.

 

ommendations on the type and coarse

 

 

 

 

 

ness of the abrasive required for the

 

 

 

 

 

workpieces you are sanding or grinding.

 

CAUTION: For all of the electrical faults and corrections in the above table Wilton recommends the use of a qualified and licensed electrician for all circuit tracing, diagnosis and repair.

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Contents Disc, Belt, and Combination Disc/Belt Sanders Warranty and Service Table of Contents Machine and Manual Overview General Specifications Disc Sander Belt Sander Disc/Belt SanderGeneral Machinery Cautions General Machinery WarningsWire Sizes Safety Requirements for Abrasive Sanding MachinesGeneral Electrical Cautions Adjusting the Belt Sander Arm Operating InstructionsAdjusting the Disc Sander Table Use of the Miter GaugeMaintenance Belt ReplacementTrack Mechanism Maintenance Installing Abrasive DiscsReplacing the V-Belt Rotating the machine casting to remove the disc guard bolts Machine Setup Basic SetupDisc Table Angle Adjustment Disc Table Miter Parallelism AdjustmentDisc Table Gap Adjustment Belt Table Miter Slot Parallelism Adjustment Belt Table Angle AdjustmentAdjusting or Replacing the Platen Electrical Motor Rotation Single Phase Electrical HookupThree Phase Electrical Hookup Voltage ConversionTroubleshooting Fault Probable cause Suggested remedyJIC Packages Replacement Parts Standard 1 phase and 3 phase machinesExploded View Model 4200A Belt and Disc Sander Assembly Parts Listing Model 4200A Belt and Disc Sander Assembly Ref # Description QtyExploded View Model 4300A Belt Sander Assembly Parts Listing Model 4300A Belt Sander Exploded View Model 4400A Disc Sander Assembly Parts Listing Model 4400A Disc Sander Assembly Exploded View Base Assembly All Models Electrical Connection InstallationMaintenance OperationDisassembly Exploded View Model 5511885 Dust Collection System Parts Listing Model 5511885 Dust Collection System Wiring Information Dust Collection SystemWMH Tool Group