Lincoln Electric 225 manual Controls and Settings, Control Functionality

Page 18

B-3

OPERATION

B-3

 

 

 

CONTROLS AND SETTINGS

All operator controls and adjustments are located on the front of the PRECISION TIG 225. Refer to Figure B.1 and corresponding explanations.

FIGURE B.1 - CONTROL PANEL

13

3

4

8

1

2

10

9

5

1.

POWER SWITCH

2.

POLARITY SWITCH

3.MODE SWITCH

4.AC BALANCE CONTROL

5. MAXIMUM OUTPUT CONTROL (AMPS)

6. DIGITAL METERS

7. POST FLOW TIME

8. PULSE TIG CONTROL

9. THERMAL SHUTDOWN LIGHT

10. REMOTE RECEPTACLE

11. ELECTRODE/GAS OUTPUT RECEPTACLE

12. WORK CABLE

13. REMOVABLE LIFT EYEBOLT

6

7

11

12

CONTROL FUNCTIONALITY

1.POWER SWITCH – Input line switch turns input power ON or OFF, as indicated by the on or off sta- tus of the front panel digital display (See Item 6, also see the following page for Power-Up Sequence).

2.POLARITY SWITCH – The rotary power switch has 3-positions for DC+, AC and DC- selections for the electrode output stud welding polarity.

CAUTION

Do not switch the polarity switch while welding or damage may result

to the machine.

------------------------------------------------------------------------

3.MODE SWITCH – The push button switch allows selection of the two machine welding modes as indicated by colored mode lights:

STICK mode – Top position Red light.

TIG mode – Bottom position Green light.

4.AC BALANCE CONTROL – The potentiometer control permits AC TIG wave balance adjustment from Max. Penetration (~80% negative wave) at full CW rotation setting, to CCW rotation Max. Cleaning (~60% positive wave), and includes:

Auto Balance position indicated by the Green panel light turning on. This feature automatically provides the proper amount of cleaning and penetration for normal AC TIG welding.

5.MAXIMUM OUTPUT CONTROL – Presets the out- put welding current over the rated output range of the machine:

With a Remote Current Control (Amptrol) connect- ed to the Remote Receptacle (See item 10), this knob sets the Maximum output current level set table with the remote Amptrol.

For Pulse TIG (See Item 8) this knob sets the Peak Pulse level, with the Remote Amptrol (if used).

6.DIGITAL METER – A 3 digit LED meter is used to display the preset output current level before weld- ing, and actual output level while welding:

A lit display indicates input power is turned on. (See Item 1).

7.POST FLOW TIME – Sets the TIG mode shielding gas post flow time over the range of about 1 to 30 seconds after the arc is shut off.

Note: Gas preflow time is fixed at 0.5 second only in TIG mode, but no preflow time will occur if the arc is restarted during Post Flow time, since shielding gas would not have stopped flowing.

PRECISION TIG 225

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Contents Precision TIG Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Safety Safety Thank You Table of Contents Rated Output InstallationOutput Range Precision TIGPhysical Dimensions Model Height Width Depth WeightEnvironmental Ranges Select Suitable Location Mounting Lifting and MovingTilting Input and Grounding Connections Input Reconnect Procedure Connections for TIG Gtaw WeldingTIG Torch Connection Work Cable Connection Remote Control ConnectionConnections for Stick Smaw Welding Shielding GAS ConnectionOperation Recommended Processes Product DescriptionRecommended Processes and EQUIP- Ment Process LimitationsControls and Settings Control FunctionalityPOWER-UP Sequence Case Rear Components Machine Rating PlateReceptacle and Circuit BREAKER-115vac auxiliary Nema 6-20R Welding in TIG Mode Operating StepsPulse TIG Control Remote Control Operation Benefits of the Precision TIG 225 DesignWelding in Stick Mode Recommended Electrode Amperage Ranges Precision TIGPrecision TIG 225 Ready-Pak K2535-1 AccessoriesStandard Equipment Packages Precision TIG 225 Ready-Pak w/Cart K2535-2Factory Installed Options Table C.2Field Installed Options Routine and Periodic Maintenance MaintenanceSafety Precautions Spark GAP AdjustmentTroubleshooting HOW to USE Troubleshooting GuideReconnect Procedure SymptomsOutput Problems Contact your local LincolnTroubleshooting Field Service Facility TIG Mode ProblemsReconnect Procedure Your local Lincoln Authorized RecommendedTo Maintenance section of this TIG Welding Problems Operation Section of thisStick Welding Problems Diagrams Enhanced DiagamDimension PrintREADY-PAK with Cart for Code Precaucion Warnung
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