Lincoln Electric 225 Recommended, Course of Action, TIG Mode Problems, Field Service Facility

Page 31

E-4

 

TROUBLESHOOTING

E-4

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE

RECOMMENDED

 

(SYMPTOMS)

 

CAUSE

COURSE OF ACTION

 

 

 

TIG MODE PROBLEMS

 

Machine output is intermittently lost.

1.

Problem may be caused by high

 

Gas flow and high frequency are

 

frequency interference. Make sure

 

also interrupted.

 

that the machine is grounded

 

 

 

 

properly according to the installa-

 

 

 

 

tion instructions. If there are other

 

 

 

 

high frequency sources in the

 

 

 

 

area, make certain that they are

 

 

 

 

grounded properly.

 

 

 

2.

Check Amptrol for proper opera-

 

 

 

 

tion and loose connections.

 

 

 

3.

Check to make sure that the input

If all recommended possible areas of

 

 

 

voltage is correct for the machine

misadjustment have been checked

 

 

 

reconnect configuration. Refer to

and the problem persists, Contact

 

 

 

Reconnect Procedure in the

your local Lincoln Authorized

 

 

 

Installation section of this report.

Field Service Facility.

Arc “Flutters” when TIG welding.

1.

Tungsten electrode may be too

 

 

 

 

large in diameter for the current

 

 

 

 

setting.

 

 

 

2.

Tungsten not “sharp” when weld-

 

 

 

 

ing in DC - mode.

 

 

 

3.

Gas shielding may be insufficient.

 

 

 

 

Increase gas flow; reduce tung-

 

 

 

 

sten stickout beyond gas cup.

 

 

 

4.

Check for contaminated gas or

 

 

 

 

leaks in the gas line, torch, or con-

 

 

 

 

nections.

 

 

 

5.

If a helium blend is used as a

 

 

 

 

shielding gas, then reduce the

 

 

 

 

percentage of helium.

 

 

 

 

 

Arc “Pulsates” when AC TIG weld-

1.

Make sure the gas and procedure

 

ing.

 

are correct for the process being

 

 

 

 

used.

 

 

 

2.

Micro Switch mounted on Polarity

 

 

 

 

Switch is not opening in “AC”

 

 

 

 

mode.

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PRECISION TIG 225

Image 31
Contents Precision TIG California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté Safety Safety Thank You Table of Contents Precision TIG InstallationOutput Range Rated OutputModel Height Width Depth Weight Physical DimensionsEnvironmental Ranges Lifting and Moving Select Suitable Location MountingTilting Input and Grounding Connections Connections for TIG Gtaw Welding Input Reconnect ProcedureTIG Torch Connection Shielding GAS Connection Remote Control ConnectionConnections for Stick Smaw Welding Work Cable ConnectionOperation Process Limitations Product DescriptionRecommended Processes and EQUIP- Ment Recommended ProcessesControl Functionality Controls and SettingsPOWER-UP Sequence Machine Rating Plate Case Rear ComponentsReceptacle and Circuit BREAKER-115vac auxiliary Nema 6-20R Operating Steps Welding in TIG ModePulse TIG Control Benefits of the Precision TIG 225 Design Remote Control OperationRecommended Electrode Amperage Ranges Precision TIG Welding in Stick ModePrecision TIG 225 Ready-Pak w/Cart K2535-2 AccessoriesStandard Equipment Packages Precision TIG 225 Ready-Pak K2535-1Table C.2 Factory Installed OptionsField Installed Options Spark GAP Adjustment MaintenanceSafety Precautions Routine and Periodic MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln SymptomsOutput Problems Reconnect ProcedureTroubleshooting Recommended TIG Mode ProblemsReconnect Procedure Your local Lincoln Authorized Field Service FacilityTo Maintenance section of this Operation Section of this TIG Welding ProblemsStick Welding Problems Enhanced Diagam DiagramsPrint DimensionREADY-PAK with Cart for Code Precaucion Warnung
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