Lincoln Electric 225 manual Troubleshooting

Page 30

E-3

 

TROUBLESHOOTING

E-3

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

OUTPUT PROBLEMS

Output current reduced significantly

1.

Input power to machine doesnʼt

when AC Balance control knob is set

 

have sufficient capacity. Try

near or at max. penetration or when

 

changing Input power to a suffi-

Output control is set near or at full

 

cient supply, refer to Installation

output.

 

section.

 

2. Machine is powered from an

 

 

engine generator or an engine

 

 

welder. If welding at high currents

 

 

are needed, try powering machine

 

 

from electricity grid instead of

 

 

engine generator.

 

3.

Set AC Balance control at Auto

 

 

Balance position.

 

 

 

The machine does not have output

1.

Check the electrode cable and

in the Stick mode. The machine

 

holder for loose or faulty connec-

operates correctly in the TIG mode.

 

tions.

 

 

 

Machine welds at a very low output

1.

If welding in the TIG mode the

regardless of the current control set-

 

remote control device may be

ting.

 

defective.

 

2.

Make certain the input line voltage

 

 

is correct for the machine recon-

 

 

nect configuration.

 

3.

Check the welding cables and/or

 

 

torch for loose or faulty connec-

 

 

tions.

 

 

 

The machine welds at a very high

1.

If welding in the TIG mode the

output regardless of the current con-

 

remote control device may be

trol setting.

 

defective.

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PRECISION TIG 225

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Contents Precision TIG Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Safety Safety Thank You Table of Contents Rated Output InstallationOutput Range Precision TIGPhysical Dimensions Model Height Width Depth WeightEnvironmental Ranges Select Suitable Location Mounting Lifting and MovingTilting Input and Grounding Connections Input Reconnect Procedure Connections for TIG Gtaw WeldingTIG Torch Connection Work Cable Connection Remote Control ConnectionConnections for Stick Smaw Welding Shielding GAS ConnectionOperation Recommended Processes Product DescriptionRecommended Processes and EQUIP- Ment Process LimitationsControls and Settings Control FunctionalityPOWER-UP Sequence Case Rear Components Machine Rating PlateReceptacle and Circuit BREAKER-115vac auxiliary Nema 6-20R Welding in TIG Mode Operating StepsPulse TIG Control Remote Control Operation Benefits of the Precision TIG 225 DesignWelding in Stick Mode Recommended Electrode Amperage Ranges Precision TIGPrecision TIG 225 Ready-Pak K2535-1 AccessoriesStandard Equipment Packages Precision TIG 225 Ready-Pak w/Cart K2535-2Factory Installed Options Table C.2Field Installed Options Routine and Periodic Maintenance Maintenance Safety Precautions Spark GAP AdjustmentTroubleshooting HOW to USE Troubleshooting GuideReconnect Procedure SymptomsOutput Problems Contact your local LincolnTroubleshooting Field Service Facility TIG Mode ProblemsReconnect Procedure Your local Lincoln Authorized RecommendedTo Maintenance section of this TIG Welding Problems Operation Section of thisStick Welding Problems Diagrams Enhanced DiagamDimension PrintREADY-PAK with Cart for Code Precaucion Warnung
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