| OPERATION |
| FIGURE B.9 | |||
(See Figure B.9) |
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| TOP DRIVE ROLL |
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9. Feed the wire through the wire drive inlet along the |
| LOWER DRIVE ROLL | TENSION ADJUSTOR |
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| inner wire guide groove and into the wire drive outlet |
| PRESSED AGAINST | LOCKED IN POSITION |
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| on the gun side. |
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| SLIDE WIRE |
| WIRE SPOOL | OF WIRE | |
10. Close the top drive roll pressure arm and secure by |
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| pivoting the tension adjustor back to the up position. | SIDECONNECTOR |
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| DIRECTION | |
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| .035" (0.9mm) |
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11. |
| INTO GUN |
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(See Figure B.10) |
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| LOWER DRIVE ROLL |
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12. Remove the nozzle from the gun and contact tip |
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| BE SURE WIRE |
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| and straighten the gun out flat. |
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| IS IN GROOVE |
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13. Turn the machine power to on and depress the gun |
| FIGURE B.10 |
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| trigger to feed the wire through the gun liner until |
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| the wire comes out of the threaded end of the gun |
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| several inches. (See figure B.11) |
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14. When trigger is released spool of wire should not | REMOVED CONTACT TIP |
| WIRE SPOOL |
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| unwind. Adjust wire spool brake accordingly. | IN THIS POSITION |
| .035"(0.9mm) |
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| REMOVED NOZZLE |
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| WARNING |
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| LAY CABLE AND GUN STRAIGHTEN |
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| MOVING PARTS AND ELECTRICAL |
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| CONTACT CAN CAUSE INJURY OR BE |
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| FATAL. |
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| PLUG IN POWER |
| •When the gun trigger is depressed drive |
| FIGURE B.11 |
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| rolls, spool of wire and electrode are |
| INPUT CORD | |||
| ELECTRICALLY LIVE (HOT). |
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| • Keep away from moving parts and |
| ON/OFF |
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| pinch points. |
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| • Keep all Doors, Covers, panels and |
| SWITCH |
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| guards securely in place. |
| APPROXIMATELY 4.00" |
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| DO NOT REMOVE OR CONCEAL WARN- | WHICH FEEDS THE WIRE |
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| ING LABELS. |
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| WIRE SPOOL | ||
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| FEED WIRE |
| .035"(0.9mm) | |
FROM THE GUN TUBE END |
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THRU THE LINER. |
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| DEPRESS TRIGGER |
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15. Install the .035”(0.9mm) contact tip |
| TO ACTIVATE WIRE, |
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16. Install the black flux cored welding nozzle to the |
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| ROTATION | ||
| gun. |
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17. Trim the wire stickout to 3/8”(9.5mm) from the con- |
| WORK CLAMP AND CABLE |
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| tact tip. (See Figure B.12) |
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| FIGURE B.12 |
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18. Close the case side door. The machine is now | TRIM WIRE |
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| ready to weld. |
| STICKOUT |
| INSTALL .035 CONTACT TIP | |
19. Read "Learn to Weld" (LTW1) that is included with | 3/8"(9.5mm) |
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from the Contact Tip | INSTALL BLACK | |||||
| the machine or watch the "How to Weld" DVD |
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| included with the machine. |
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20. Based on the thickness of the material you are |
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| going to weld and the type and diameter of the |
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| welding wire set the voltage and the wire feed |
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| speed per the procedure decal attached to the |
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| inside of the wire drive compartment door. |
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POWER MIG (140, 180 MODELS)