OPERATION |
| FIGURE B.16 |
| |||||
(See Figure B.16) |
|
| TOP IDLER ROLL |
|
|
| ||
9. Feed the wire through the wire drive inlet along the |
| LOWER DRIVE ROLL | TENSION ADJUSTOR |
|
|
| ||
inner wire guide groove and into the wire drive out- |
| PRESSED AGAINST | LOCKED IN POSITION |
|
|
| ||
let on the gun side. |
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
| |
10. Close the top drive roll pressure arm and secure | SLIDE WIRE |
|
| WIRE SPOOL | OF WIRE | |||
by pivoting the tension adjustor back to the up |
|
| .025" (0.6mm) | DIRECTION | ||||
position. |
| SIDE |
|
|
|
|
|
|
|
| INTO GUN |
|
|
|
|
|
|
11. |
| CONNECTOR |
|
| 56SOLIDMIG |
|
| |
|
|
|
|
|
| |||
|
|
|
|
| L |
|
|
|
(See Figure B.17) |
|
|
|
| - |
|
|
|
|
|
|
|
|
|
|
| |
12. Remove the nozzle from the gun and contact tip |
|
|
| DRIVE ROLL |
|
|
| |
and straighten the gun out flat. |
|
|
|
| IS IN GROOVE |
|
|
|
13. Turn the machine power to on and depress the | FIGURE B.17 | BE SURE WIRE |
|
|
| |||
|
|
|
| |||||
gun trigger to feed the wire through the gun liner |
|
|
|
| ||||
until the wire comes out of the threaded end of the |
|
|
|
|
|
|
| |
gun several inches. (See Figure B.18) |
|
|
|
|
|
|
|
|
14. When trigger is released spool of wire should not | REMOVED NOZZLE |
|
|
| .025" (0.6mm) | |||
unwind. Adjust wire spool brake accordingly. |
|
|
|
| MG | |||
WARNING |
|
|
|
|
| WIRE SPOOL | ||
| REMOVED CONTACT TIP |
|
|
|
|
| ||
|
|
|
|
|
|
| ||
|
|
|
|
|
| L | SOLID | I |
|
| LAY CABLE AND GUN STRAIGHTEN |
|
|
|
| ||
|
|
|
|
|
|
| ||
|
| IN THIS POSITION |
|
|
|
|
|
|
MOVING PARTS AND ELECTRICAL |
|
|
|
|
|
|
| |
CONTACT CAN CAUSE INJURY OR BE |
|
|
|
|
|
|
| |
FATAL. |
|
| FIGURE B.18 |
|
|
| ||
•When the gun trigger is depressed |
|
| PLUG IN POWER | |||||
drive rolls, spool of wire and elec- |
|
|
|
|
| INPUT CORD | ||
trode are ELECTRICALLY LIVE (HOT). |
|
|
|
|
|
|
| |
• Keep away from moving parts and |
|
|
|
|
|
|
| |
pinch points. |
|
|
|
|
|
|
|
|
• Keep all Doors, Covers, panels and |
| SWITCH |
|
|
|
|
| |
guards securely in place. |
|
| ON/OFF |
|
|
|
|
|
DO NOT REMOVE OR CONCEAL | FEED WIRE |
|
| WIRE SPOOL |
|
| ||
WARNING LABELS. |
| FROM THE GUN TUBE END |
|
|
|
| ||
APPROXIMATELY 4.00" |
|
| SOLIDMG |
|
| |||
THRU THE LINER. |
|
|
|
| ||||
|
|
|
|
| .025" (0.6mm) |
|
| |
15. Install the .025”(0.6mm) contact tip. |
| DEPRESS TRIGGER |
|
|
|
|
|
|
| TO ACTIVATE WIRE, |
|
|
|
|
|
| |
|
| WHICH FEEDS THE WIRE |
| L | I |
|
| |
16. Install the brass gas MIG welding nozzle to the gun. |
|
|
|
| ROTATION | |||
17. Trim the wire stickout to 3/8”(9.5mm) from the nozzle |
| WORK CLAMP AND CABLE |
|
|
| |||
end. (See Figure B.19) |
|
| FIGURE B.19 |
|
|
| ||
18. Close the case side door. The machine is now ready | TRIM WIRE |
|
|
| ||||
to weld. |
| STICKOUT |
|
| INSTALL .025 CONTACT TIP | |||
19. Read "Learn to Weld" (LTW1) that is included with | 3/8"(9.5mm) |
|
| |||||
from the Brass Nozzle |
| INSTALL BRASS NOZZLE |
| |||||
the machine or watch the "How to Weld" DVD includ- |
|
|
|
| ||||
ed with the machine. |
|
|
|
|
|
|
|
|
20. Based on the thickness of the material you are going |
|
|
|
|
|
|
| |
to weld and the type and diameter of the welding |
|
|
|
|
|
|
| |
wire set the voltage and the wire feed speed per the |
|
|
|
|
|
|
| |
procedure decal attached to the inside of the wire |
|
|
|
|
|
|
| |
drive compartment door. |
|
|
|
|
|
|
|
|