Lincoln Electric 180, 140 manual For Electrically, Iii

Page 4

iii

SAFETY

iii

 

WELDING and CUTTING

 

CYLINDER may explode

 

SPARKS can

 

if damaged.

 

cause fire or explosion.

 

7.a. Use only compressed gas cylinders

 

6.a. Remove fire hazards from the welding area.

 

containing the correct shielding gas for the

 

If this is not possible, cover them to prevent

 

process used and properly operating

 

the welding sparks from starting a fire.

 

regulators designed for the gas and

 

Remember that welding sparks and hot

 

pressure used. All hoses, fittings, etc. should be suitable for

 

materials from welding can easily go through small cracks

 

the application and maintained in good condition.

 

and openings to adjacent areas. Avoid welding near

 

 

hydraulic lines. Have a fire extinguisher readily available.

7.b. Always keep cylinders in an upright position securely

6.b. Where compressed gases are to be used at the job site,

 

chained to an undercarriage or fixed support.

 

special precautions should be used to prevent hazardous

7.c. Cylinders should be located:

 

situations. Refer to “Safety in Welding and Cutting” (ANSI

 

• Away from areas where they may be struck or subjected to

 

Standard Z49.1) and the operating information for the

 

physical damage.

 

equipment being used.

 

• A safe distance from arc welding or cutting operations and

6.c. When not welding, make certain no part of the electrode

 

 

any other source of heat, sparks, or flame.

 

circuit is touching the work or ground. Accidental contact

 

 

can cause overheating and create a fire hazard.

7.d. Never allow the electrode, electrode holder or any other

6.d. Do not heat, cut or weld tanks, drums or containers until the

 

electrically “hot” parts to touch a cylinder.

 

proper steps have been taken to insure that such procedures

7.e. Keep your head and face away from the cylinder valve outlet

 

will not cause flammable or toxic vapors from substances

 

when opening the cylinder valve.

 

inside. They can cause an explosion even though they have

7.f.

 

been “cleaned”. For information, purchase “Recommended

Valve protection caps should always be in place and hand

 

Safe Practices for the Preparation for Welding and Cutting of

 

tight except when the cylinder is in use or connected for

 

Containers and Piping That Have Held Hazardous

 

use.

 

Substances”, AWS F4.1 from the American Welding Society

 

 

(see address above).

7.g. Read and follow the instructions on compressed gas

6.e. Vent hollow castings or containers before heating, cutting or

 

cylinders, associated equipment, and CGA publication P-l,

 

“Precautions for Safe Handling of Compressed Gases in

6.f.

welding. They may explode.

 

Cylinders,” available from the Compressed Gas Association

Sparks and spatter are thrown from the welding arc. Wear oil

 

1235 Jefferson Davis Highway, Arlington, VA 22202.

 

ear plugs when welding out of position or in confined places.

 

FOR ELECTRICALLY

 

free protective garments such as leather gloves, heavy shirt,

 

 

 

cuffless trousers, high shoes and a cap over your hair. Wear

 

powered equipment.

 

Always wear safety glasses with side shields when in a

 

 

welding area.

 

8.a. Turn off input power using the disconnect

6.g. Connect the work cable to the work as close to the welding

 

switch at the fuse box before working on

 

area as practical. Work cables connected to the building

 

the equipment.

 

framework or other locations away from the welding area

8.b. Install equipment in accordance with the U.S. National

 

increase the possibility of the welding current passing

 

through lifting chains, crane cables or other alternate cir-

 

Electrical Code, all local codes and the manufacturerʼs

 

cuits. This can create fire hazards or overheat lifting chains

 

recommendations.

 

or cables until they fail.

8.c. Ground the equipment in accordance with the U.S. National

6.h. Also see item 1.c.

 

Electrical Code and the manufacturerʼs recommendations.

6.I. Read and follow NFPA 51B “ Standard for Fire Prevention

Jan, 07

 

During Welding, Cutting and Other Hot Work”, available

 

from NFPA, 1 Batterymarch Park,PO box 9101, Quincy, Ma

 

 

 

022690-9101.

 

 

6.j. Do not use a welding power source for pipe thawing.

 

 

Image 4
Contents Power MIG 140, 180 Models For Engine SafetyElectric Magnetic Fields Electric Shock can ARC Rays can burn Kill Fumes and GasesFor Electrically IiiPrécautions DE Sûreté LES Machines À Souder ÀTransformateur ET À RedresseurInstallation Installation Thank You QUALITYviiTable of Contents Hnical Specifications Voltage/Duty Cycle Open Circuit Voltage Wire Speed RangeCurrent Voltage at Rated Amperes Safety Precautions Select Suitable LocationStacking TiltingIdentify and Locate Components Included ComponentsOperation Product Description ProductCapabilities Common Welding AbbreviationsControls and Settings Figure B.3 Type Drive Roll Drive Roll PartNumber Part Number Items Needed for Flux Cored WeldingWork Cable & Clamp 0350.9mm Contact TipConnect Leads and Cables on Load Wire SpoolMachine Pinch points Guards securely in placeOperation Setting UP and Making a MIG Weld Items Needed for MIG WeldingInstall Shielding GAS Shielding GAS10OPERATION Connect Leads and Cables on the MachineWhen the gun trigger is depressed Drive rolls, spool of wire and elecSetting UP and Making a Aluminum Weld Using Spool GUN Figure B.20Accessories K2525-1 Spot Timer KitK2532-1 Magnum 100SG Spool Gun K2377-1 Small Canvas Cover16406POWER.4mmMIG 140, 180 Models K520-Utility CartPOWER13-1/2342MIG.9mm140, 180 Models K2275 Welding CartMaintenance Safety Precautions MaintenanceRoutine Maintenance Maintenance GUN and CableOverload Protection For Magnum 100L GUN3MAINTENANCED-3 Changing LinerGUN Handle Parts Liner trim lengthTroubleshooting HOW to USE Troubleshooting GuideProblems Possible Symptoms Cause Recommended Course of ActionProblems Symptoms Possible CauseWelding Problems Diagrams Power MIG 180 Models Dimension Print Power MIG 140, 180 Models Ground Aspiración para gases