Lincoln Electric 11587, 11459, 11458 Engine Maintenance Components Kubota D722 Diesel Engine

Page 27

D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

•Have qualified personnel do all maintenance and troubleshooting work.

•Turn the engine off before working inside the machine or servicing the engine.

•Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

•Read the Safety Precautions in the front of this manual and in the Engine Ownerʼs Manual before working on this machine.

•Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

Routine Maintenance

At the end of each dayʼs use, refill the fuel tank to minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

ENGINE MAINTENANCE COMPONENTS KUBOTA D722 DIESEL ENGINE

ITEM

MAKE AND PART NUMBER

 

 

OIL FILTER

KUBOTA 70000-15241

 

 

AIR FILTER ELEMENT

DONALDSON P822686

 

 

FUEL FILTER ELEMENT

KUBOTA 15231-43560

 

 

BATTERY

KUBOTA GROUP 58, 550 CCA

 

 

BELT

KUBOTA 15881-97011

 

 

GLOW PLUGS

KUBOTA 16851-65512

 

 

INLINE FUEL FILTER

KUBOTA 12581-43012

 

 

KUBOTA D722 DIESEL ENGINE

 

FREQUENCY

 

MAINTENANCE REQUIRED

 

 

 

 

• FILL FUEL TANK.

 

 

 

 

• CHECK OIL LEVEL.

 

 

 

 

 

• CHECK COOLANT LEVEL.

 

 

 

 

 

• CHECK AIR CLEANER ELE-

 

 

 

 

 

 

MENT AND HOUSING FOR

 

 

 

 

 

DIRTY, LOOSE OR DAMAGED

 

 

 

 

 

PARTS.

 

 

DAILY OR BEFORE

 

 

• CHECK AIR INTAKE HOSE

 

 

 

STARTING ENGINE

 

 

FOR CRACKS OR LOOSE

 

 

 

 

 

CONNECTIONS.

 

 

 

 

 

• CHECK AIR INTAKE/EXHAUST

 

 

 

 

 

 

AREAS & RADIATOR FOR

 

 

 

 

 

DIRT. CLEAN AS NECESSARY.

 

 

 

 

 

• CHECK ALTERNATOR BELT

 

 

 

 

 

 

TENSION AND WEAR.

 

 

 

 

 

 

 

 

Service Intervals

Observe the following for service and maintenance. The lubricating oil change intervals listed in the table below are for Classes CF,CE and CD lubricating oils of API classification with a low sulfur fuel in use. If the CF-4 or CG-4 lubricating oil is used with a high-sulfur fuel, change the lubricating oil at shorter intervals than recommend- ed in the table below depending on the operating condition.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Intervals

 

 

 

Items

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every 50 hours

 

 

Check of fuel lines and clamp bands.

 

 

 

 

 

 

 

 

Every 75 hours

 

 

Change of engine oil

 

•

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every 100 hours

 

 

Inspect/Clean air cleaner element

 

*1

 

 

 

 

 

 

 

 

 

and Vacuator™ valve.

 

 

 

 

 

 

 

 

 

 

 

Cleaning of fuel filter.

 

 

 

 

 

 

 

 

 

 

 

Check the battery electrolyte level.

 

 

 

 

 

 

 

 

 

 

 

Check the fan belt tightness.

 

 

 

 

 

 

 

 

Every 150 hours

 

 

Check the radiator and hose clamps.

 

•

 

 

 

 

 

 

 

 

Replacement of oil filter cartridge

 

 

 

 

 

 

 

 

 

 

 

Check the intake air lines.

 

 

 

 

 

 

 

 

Every 200 hours

 

 

Replacement of Air Filter element.

 

*1,*2

 

 

 

 

 

Every 400 hours

 

 

Replacement of fuel filter element.

 

 

 

 

 

 

 

 

Every 500 hours

 

 

Cleaning of water jacket (radiator

 

 

 

 

 

 

 

 

 

 

 

interior).

 

 

 

 

 

 

 

 

 

 

 

Replacement of fan belt.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every 1 or 2 months

 

 

Recharging of Battery.

 

 

 

 

 

 

 

 

Every 800 hours

 

 

Check of valve clearance.

 

*3

 

 

 

 

 

 

Every 1500 hours

 

 

Check the fuel injection nozzle injec-

 

*3

 

 

 

 

 

 

 

 

 

tion pressure.

 

 

 

 

 

 

 

 

Every 3000 hours

 

 

Check of injection pump.

 

*3

 

 

 

 

 

 

 

 

 

Check of fuel injector timer.

 

*3

 

 

 

 

 

 

Every 2 years

 

 

Replacement of battery

 

 

 

 

 

 

 

 

 

 

 

Replacement of radiator hoses and

 

 

 

 

 

 

 

 

 

 

 

clamp band.

 

 

 

 

 

 

 

 

 

 

 

Replacement of fuel pipes and

 

 

 

 

 

 

 

 

 

 

 

clamps.

 

 

 

 

 

 

 

 

 

 

 

Change the radiator coolant.(L.L.C.)

 

*4

 

 

 

 

 

 

 

 

 

Replacement of intake air line.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT

•These jobs should be done after the first 50 hours of operation.

*1 Air cleaner should be inspected/cleaned more often in dusty conditions than the normal conditions.

*2 Follow Service Instructions and Installation Tips for air cleaner in Section D.

*3 Consult your local KUBOTA Dealer for this service.

*4 Replace only if necessary.

Please see Engine Owners Manual for Warranty Statement in detail.

RANGER® 305D (CE)

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Contents Ranger 305D CE Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE Sûreté28!!!!-2 1# Lincoln Electric Company Vii Viii Thank You Table of Contents 494 Section DSection E Section FInstallation Location and Ventilation Safety PrecautionsOIL PRE-OPERATION Engine ServiceTowing Vehicle MountingElectrical Connections Welding Output Cables Auxiliary PowerStandby Power Connections Welding TerminalsConnection of Lincoln Electric Wire Feeders Across The-Arc ModelControl Cable Model Connection of LN-742 and Cobramatic to Ranger 305D CE Operation General DescriptionDiesel Fuel only Figure B.1 Wire Feeder Voltmeter Switch Ground StudGlow Plug Push Button Starting the Engine Stopping the EngineTypical Ranger 305D CE Fuel Consumption Downhill Pipe Stick Welding Welder OperationTypical Current Ranges 1 for Tungsten ELECTRODES2 Constant Current CC-STICK Welding8000 Amps 6500 100 5000 150 3500 200 2000  Amps 250 Wire WELDING-CVSimultaneous Welding and Auxiliary Power Loads ARC GougingField Installed Options Accessories AccessoriesMaintenance Engine Maintenance Components Kubota D722 Diesel EngineKubota D722 Diesel Engine Engine OIL Refill Capacities Without oil filter replacement AIR CleanerMaintenance Cooling System Tightening the FAN BeltBleeding the Fuel System Engine Adjustment Battery MaintenanceServicing Spark Arrestor Welder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingAuthorized Field Service Facility LincolnContact your local Lincoln Welding without a control cable Functioning properly / linkage Troubleshooting Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams M21086 Dimension PrintRanger 305D CE Ranger 305D CE Ranger 305D CE Precaucion Guards off

11587, 11459, 11458 specifications

Lincoln Electric has established itself as a leader in welding and cutting technologies, and its products such as the Lincoln Electric 11458, 11459, and 11587 exemplify the innovation and quality the brand is known for. These models are widely utilized in various welding applications, delivering outstanding performance and reliability.

The Lincoln Electric 11458 is notable for its robust design, catering primarily to the needs of professional welders who require precision and control. This model features advanced arc technology that allows for smooth and stable arc performance, reducing spatter and enhancing overall weld quality. Its user-friendly interface makes it a favorite among both novice and experienced welders, providing easy adjustments for various welding applications.

Next is the Lincoln Electric 11459, which takes welding performance further with additional features geared toward versatility. This model is designed to tackle a variety of materials, including aluminum, steel, and stainless steel. One of its key characteristics is the incorporation of inverter technology, which enables lightweight, portable operation without sacrificing power. The machine's compact size makes it ideal for fieldwork and small workshops, ensuring that professional welders can maintain high productivity levels regardless of their job site conditions.

Finally, the Lincoln Electric 11587 offers an impressive range of capabilities, perfect for heavy industrial applications. This model is engineered with an emphasis on durability and performance under extreme conditions. It is equipped with advanced control systems that provide real-time feedback, ensuring operators can maintain optimal performance. The robust cooling system prevents overheating, allowing for prolonged usage without compromising efficiency. Additionally, its compatibility with a wide range of welding processes, including MIG and TIG welding, makes it an invaluable tool for any welding operation.

In summary, the Lincoln Electric models 11458, 11459, and 11587 showcase the brand's commitment to innovation and quality in welding technology. Their features, including advanced arc performance, inverter technology, and robust durability, cater to both hobbyists and professionals alike. These products continue to set the standard in the welding industry, demonstrating Lincoln Electric's expertise and commitment to meeting the evolving demands of welders around the world.
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