Lincoln Electric 11459, 11587, 11458 manual Troubleshooting

Page 37

E-5

TROUBLESHOOTING

E-5

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

No welding power output.

1.

Poor work lead connection to

Auxiliary Power OK.

 

work. Make sure work clamp is

 

 

tightly connected to clean base

 

 

metal.

 

2.

"Weld Terminals" switch in wrong

 

 

position. Place switch in "Weld

 

 

Terminals On" position when

 

 

welding without control cable.

 

3.

Faulty PC board.

 

Welder has output but no control.

1. Poor remote/control cable connec-

 

 

 

 

tion to 6-pin or 14-pin connector.

 

 

 

 

Check connections.

 

 

 

 

 

 

2.

Faulty remote cable or faulty wire

 

 

 

 

feeder or wire feeder cable.

 

 

 

 

Replace if necessary.

 

 

 

3.

Faulty control potentiometer or PC

 

 

 

 

board.

 

 

 

 

 

 

 

 

 

 

If all recommended possible

areas

 

 

 

 

 

 

 

Wire feeder does not work when

1. Wire Feeder Power circuit breaker of misadjustment have

been

 

control cable is connected to 14 pin

 

open. Check 42V beaker and checked and the problem persists,

 

connector.

 

reset if tripped.

 

 

Contact your local Lincoln

 

 

2.

Faulty control cable. Repair or Authorized Field Service Facility.

 

 

 

replace cable.

 

 

 

 

 

 

3.

Faulty wire feeder.

Replace wire

 

 

 

 

feeder.

 

 

 

 

 

No auxiliary power.

1. Open circuit breakers. Reset

 

 

 

 

breakers. If breakers keep trip-

 

 

 

 

ping, reduce power draw.

 

 

 

2.

Faulty connections to auxiliary

 

 

 

 

receptacles. Check connections.

 

 

 

3.

RCD tripped. Clear any ground

 

 

 

 

fault and reset RCD circuit by

 

 

 

 

pressing "Reset" button.

 

 

 

4.

Faulty PC board or welder alterna-

 

 

 

 

tor.

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER® 305D (CE)

Image 37
Contents Ranger 305D CE Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE Sûreté28!!!!-2 1# Lincoln Electric Company Vii Viii Thank You Table of Contents Section E Section DSection F 494Installation Location and Ventilation Safety PrecautionsTowing PRE-OPERATION Engine ServiceVehicle Mounting OILElectrical Connections Standby Power Connections Auxiliary PowerWelding Terminals Welding Output CablesAcross The-Arc Model Connection of Lincoln Electric Wire FeedersControl Cable Model Connection of LN-742 and Cobramatic to Ranger 305D CE General Description OperationDiesel Fuel only Figure B.1 Ground Stud Wire Feeder Voltmeter SwitchGlow Plug Push Button Stopping the Engine Starting the EngineTypical Ranger 305D CE Fuel Consumption Typical Current Ranges 1 for Tungsten ELECTRODES2 Welder OperationConstant Current CC-STICK Welding Downhill Pipe Stick WeldingSimultaneous Welding and Auxiliary Power Loads Wire WELDING-CVARC Gouging 8000 Amps 6500 100 5000 150 3500 200 2000  Amps 250Field Installed Options Accessories AccessoriesEngine Maintenance Components Kubota D722 Diesel Engine MaintenanceKubota D722 Diesel Engine Engine OIL Refill Capacities Without oil filter replacement AIR CleanerMaintenance Tightening the FAN Belt Cooling SystemBleeding the Fuel System Battery Maintenance Engine AdjustmentServicing Spark Arrestor Welder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingLincoln Authorized Field Service FacilityContact your local Lincoln Welding without a control cable Functioning properly / linkage Troubleshooting Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams M21086 Dimension PrintRanger 305D CE Ranger 305D CE Ranger 305D CE Precaucion Guards off

11587, 11459, 11458 specifications

Lincoln Electric has established itself as a leader in welding and cutting technologies, and its products such as the Lincoln Electric 11458, 11459, and 11587 exemplify the innovation and quality the brand is known for. These models are widely utilized in various welding applications, delivering outstanding performance and reliability.

The Lincoln Electric 11458 is notable for its robust design, catering primarily to the needs of professional welders who require precision and control. This model features advanced arc technology that allows for smooth and stable arc performance, reducing spatter and enhancing overall weld quality. Its user-friendly interface makes it a favorite among both novice and experienced welders, providing easy adjustments for various welding applications.

Next is the Lincoln Electric 11459, which takes welding performance further with additional features geared toward versatility. This model is designed to tackle a variety of materials, including aluminum, steel, and stainless steel. One of its key characteristics is the incorporation of inverter technology, which enables lightweight, portable operation without sacrificing power. The machine's compact size makes it ideal for fieldwork and small workshops, ensuring that professional welders can maintain high productivity levels regardless of their job site conditions.

Finally, the Lincoln Electric 11587 offers an impressive range of capabilities, perfect for heavy industrial applications. This model is engineered with an emphasis on durability and performance under extreme conditions. It is equipped with advanced control systems that provide real-time feedback, ensuring operators can maintain optimal performance. The robust cooling system prevents overheating, allowing for prolonged usage without compromising efficiency. Additionally, its compatibility with a wide range of welding processes, including MIG and TIG welding, makes it an invaluable tool for any welding operation.

In summary, the Lincoln Electric models 11458, 11459, and 11587 showcase the brand's commitment to innovation and quality in welding technology. Their features, including advanced arc performance, inverter technology, and robust durability, cater to both hobbyists and professionals alike. These products continue to set the standard in the welding industry, demonstrating Lincoln Electric's expertise and commitment to meeting the evolving demands of welders around the world.