Lincoln Electric 11587, 11459, 11458 manual Functioning properly / linkage

Page 36

E-4

TROUBLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

 

Engine will not go to high idle when

1.

Auxiliary power load is less than

 

 

 

using auxiliary power.

 

100 watts. Idler may not respond

 

 

 

 

 

with less than a 100 watt load. Set

 

 

 

 

 

idler to "High".

 

 

 

 

 

2.

Faulty PC board.

 

 

 

 

 

 

 

 

 

 

Engine will not go to high idle

1.

Faulty idler solenoid. Check for

 

 

 

under weld or auxiliary loading.

 

bent linkage or broken spring.

 

 

 

 

 

 

 

 

 

Engine does not develop full

1.

Fuel filter clogged, Replace.

 

 

 

power. Engine runs rough.

2.

Air filter clogged, clean or replace.

 

 

 

 

3.

High idle setting incorrect, check

 

 

 

 

 

and adjust if required.

 

 

 

 

4.

Valves out of adjustment.

 

 

 

 

5.

Fuel contaminated with water or

 

 

 

 

 

sediment. Check fuel pre-filter

 

 

 

 

 

and empty of water, bleed fuel

 

 

 

 

 

system. Replace fuel in tank if

 

 

 

 

 

needed.

 

 

 

 

 

 

 

 

 

 

 

Engine will not go to high idle when

1.

Broken spring on Idle Solenoid,

 

 

 

attempting to weld or using auxil-

 

solenoid linkage binding, Faulty

 

 

 

iary power. Switching to manual

 

PC board, low idle speed set too

If all recommended possible

areas

 

high idle does not work.

 

low on idle solenoid.

of misadjustment have

been

 

 

 

 

 

 

checked and the problem persists,

 

 

 

 

 

 

 

Engine will not shut off.

1.

Fuel Shutdown

solenoid not

Contact your local Lincoln

 

 

 

functioning properly / linkage

Authorized Field Service Facility.

 

 

 

binding. Stop engine by shutting

 

 

 

 

 

off valve located on main fuel fil-

 

 

 

 

 

ter. Contact authorized local

 

 

 

 

 

Engine Service Shop.

 

 

 

 

 

 

 

 

Engine does not develop full power.

1. Fuel filter dirty/clogged. Replace.

 

 

 

Low weld and auxiliary output.

2. Air filter dirty/clogged. Replace

 

 

 

Engine runs rough.

 

Air Filter Element.

 

 

 

 

 

3. Fouled fuel injector(s). Contact

 

 

 

 

 

authorized Engine Service Shop.

 

 

 

 

4. Fuel contaminated with water.

 

 

 

 

 

Check Main Filter Bowl and Inline

 

 

 

 

 

Fuel filters for water. Clean and

 

 

 

 

 

replace as needed. Replace fuel

 

 

 

 

 

in tank.

 

 

 

 

 

 

5. Cracked

or loose fuel hose.

 

 

 

 

 

Replace

hose

and tighten

 

 

 

 

 

clamps.

 

 

 

 

 

 

6. Valves out of adjustment. Contact

 

 

 

 

 

authorized local Engine Service

 

 

 

 

 

Shop.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER® 305D (CE)

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Contents Safety Depends on You Ranger 305D CESafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArc28!!!!-2 1# Lincoln Electric Company Vii Viii Thank You Table of Contents Section D Section ESection F 494Installation Safety Precautions Location and VentilationPRE-OPERATION Engine Service TowingVehicle Mounting OILElectrical Connections Auxiliary Power Standby Power ConnectionsWelding Terminals Welding Output CablesConnection of Lincoln Electric Wire Feeders Across The-Arc ModelControl Cable Model Connection of LN-742 and Cobramatic to Ranger 305D CE Operation General DescriptionDiesel Fuel only Figure B.1 Wire Feeder Voltmeter Switch Ground StudGlow Plug Push Button Starting the Engine Stopping the EngineTypical Ranger 305D CE Fuel Consumption Welder Operation Typical Current Ranges 1 for Tungsten ELECTRODES2Constant Current CC-STICK Welding Downhill Pipe Stick WeldingWire WELDING-CV Simultaneous Welding and Auxiliary Power LoadsARC Gouging 8000 Amps 6500 100 5000 150 3500 200 2000  Amps 250Accessories Field Installed Options AccessoriesMaintenance Engine Maintenance Components Kubota D722 Diesel EngineKubota D722 Diesel Engine AIR Cleaner Engine OIL Refill Capacities Without oil filter replacementMaintenance Cooling System Tightening the FAN BeltBleeding the Fuel System Engine Adjustment Battery MaintenanceServicing Spark Arrestor Welder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility LincolnContact your local Lincoln Welding without a control cable Functioning properly / linkage Troubleshooting Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print M21086Ranger 305D CE Ranger 305D CE Ranger 305D CE Precaucion Guards off

11587, 11459, 11458 specifications

Lincoln Electric has established itself as a leader in welding and cutting technologies, and its products such as the Lincoln Electric 11458, 11459, and 11587 exemplify the innovation and quality the brand is known for. These models are widely utilized in various welding applications, delivering outstanding performance and reliability.

The Lincoln Electric 11458 is notable for its robust design, catering primarily to the needs of professional welders who require precision and control. This model features advanced arc technology that allows for smooth and stable arc performance, reducing spatter and enhancing overall weld quality. Its user-friendly interface makes it a favorite among both novice and experienced welders, providing easy adjustments for various welding applications.

Next is the Lincoln Electric 11459, which takes welding performance further with additional features geared toward versatility. This model is designed to tackle a variety of materials, including aluminum, steel, and stainless steel. One of its key characteristics is the incorporation of inverter technology, which enables lightweight, portable operation without sacrificing power. The machine's compact size makes it ideal for fieldwork and small workshops, ensuring that professional welders can maintain high productivity levels regardless of their job site conditions.

Finally, the Lincoln Electric 11587 offers an impressive range of capabilities, perfect for heavy industrial applications. This model is engineered with an emphasis on durability and performance under extreme conditions. It is equipped with advanced control systems that provide real-time feedback, ensuring operators can maintain optimal performance. The robust cooling system prevents overheating, allowing for prolonged usage without compromising efficiency. Additionally, its compatibility with a wide range of welding processes, including MIG and TIG welding, makes it an invaluable tool for any welding operation.

In summary, the Lincoln Electric models 11458, 11459, and 11587 showcase the brand's commitment to innovation and quality in welding technology. Their features, including advanced arc performance, inverter technology, and robust durability, cater to both hobbyists and professionals alike. These products continue to set the standard in the welding industry, demonstrating Lincoln Electric's expertise and commitment to meeting the evolving demands of welders around the world.
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