Lincoln Electric 11458, 11587, 11459 manual Welding without a control cable

Page 35

E-3

TROUBLESHOOTING

E-3

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Engine shuts down while under a

1. High radiator coolant tempera-

load.

ture. Reduce load if it is exceed-

 

ing machine rating. Add coolant

 

to system if low. Clean fins on

 

radiator if dirty. Tighten fan belt if

 

loose. Remove objects blocking

 

or close to intake openings on

 

both sides of base and exhaust

 

end (case back).

 

 

Engine runs rough.

1. Dirty fuel or air filters. Inspect and

 

clean/replace filters as needed.

 

Inspect and clean/replace filters

 

as needed.

 

2. Water in fuel. If water found in

 

tank. Empty fuel tank and refill

 

then purge fuel lines.

 

 

Battery does not stay charged.

1. Faulty battery. Replace.

 

2. Loose connections at battery or

 

alternator. Clean and tighten con-

 

nections.

 

3. Faulty engine alternator or charg-

 

er module. Consult authorized

 

Engine Service Shop.

 

 

Engine will not idle down to low

1. Idler switch in High idle position.

speed.

Set switch to Auto.

 

2. External load on welder or auxil-

 

iary power. Remove all external

 

loads.

 

3. Faulty PC board or idler sole-

 

noid.

 

 

Engine will not go to high idle when

1. Poor work lead connection to

attempting to weld.

work. Make sure work clamp is

 

tightly connected to clean base

 

metal.

 

2. "Contactor" switch is in wrong

 

position. Set to "Welding On" when

 

welding without a control cable.

 

Refer to Operations chapter for prop-

 

er use of this switch.

 

3. Faulty PC board. Low idle speed

 

set to low.

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER® 305D (CE)

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Contents Ranger 305D CE Safety Depends on YouCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE Sûreté28!!!!-2 1# Lincoln Electric Company Vii Viii Thank You Table of Contents 494 Section DSection E Section FInstallation Location and Ventilation Safety PrecautionsOIL PRE-OPERATION Engine ServiceTowing Vehicle MountingElectrical Connections Welding Output Cables Auxiliary PowerStandby Power Connections Welding TerminalsControl Cable Model Connection of Lincoln Electric Wire FeedersAcross The-Arc Model Connection of LN-742 and Cobramatic to Ranger 305D CE Diesel Fuel only OperationGeneral Description Figure B.1 Glow Plug Push Button Wire Feeder Voltmeter SwitchGround Stud Typical Ranger 305D CE Fuel Consumption Starting the EngineStopping the Engine Downhill Pipe Stick Welding Welder OperationTypical Current Ranges 1 for Tungsten ELECTRODES2 Constant Current CC-STICK Welding8000 Amps 6500 100 5000 150 3500 200 2000  Amps 250 Wire WELDING-CVSimultaneous Welding and Auxiliary Power Loads ARC GougingField Installed Options Accessories AccessoriesKubota D722 Diesel Engine MaintenanceEngine Maintenance Components Kubota D722 Diesel Engine Engine OIL Refill Capacities Without oil filter replacement AIR CleanerMaintenance Bleeding the Fuel System Cooling SystemTightening the FAN Belt Servicing Spark Arrestor Engine AdjustmentBattery Maintenance Welder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityLincoln Welding without a control cable Functioning properly / linkage Troubleshooting Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams M21086 Dimension PrintRanger 305D CE Ranger 305D CE Ranger 305D CE Precaucion Guards off

11587, 11459, 11458 specifications

Lincoln Electric has established itself as a leader in welding and cutting technologies, and its products such as the Lincoln Electric 11458, 11459, and 11587 exemplify the innovation and quality the brand is known for. These models are widely utilized in various welding applications, delivering outstanding performance and reliability.

The Lincoln Electric 11458 is notable for its robust design, catering primarily to the needs of professional welders who require precision and control. This model features advanced arc technology that allows for smooth and stable arc performance, reducing spatter and enhancing overall weld quality. Its user-friendly interface makes it a favorite among both novice and experienced welders, providing easy adjustments for various welding applications.

Next is the Lincoln Electric 11459, which takes welding performance further with additional features geared toward versatility. This model is designed to tackle a variety of materials, including aluminum, steel, and stainless steel. One of its key characteristics is the incorporation of inverter technology, which enables lightweight, portable operation without sacrificing power. The machine's compact size makes it ideal for fieldwork and small workshops, ensuring that professional welders can maintain high productivity levels regardless of their job site conditions.

Finally, the Lincoln Electric 11587 offers an impressive range of capabilities, perfect for heavy industrial applications. This model is engineered with an emphasis on durability and performance under extreme conditions. It is equipped with advanced control systems that provide real-time feedback, ensuring operators can maintain optimal performance. The robust cooling system prevents overheating, allowing for prolonged usage without compromising efficiency. Additionally, its compatibility with a wide range of welding processes, including MIG and TIG welding, makes it an invaluable tool for any welding operation.

In summary, the Lincoln Electric models 11458, 11459, and 11587 showcase the brand's commitment to innovation and quality in welding technology. Their features, including advanced arc performance, inverter technology, and robust durability, cater to both hobbyists and professionals alike. These products continue to set the standard in the welding industry, demonstrating Lincoln Electric's expertise and commitment to meeting the evolving demands of welders around the world.
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