Toshiba VF-AS1 instruction manual Outside dimensions and weight

Page 307

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E6581301

12.2Outside dimensions and weight

■Outside dimensions and weight

Voltage	Applicable		Applicable					Dimensions (mm)							Approx.
class	motor		motor	Inverter type	W	H	D	W1	H1	W2	H2	H3	H4	Drawing	weight
	(kW)		(HP)												(kg)
	0.4		0.5	VFAS1-2004PL
	0.75		1	VFAS1-2007PL	130	230	152	114	220	-	-	-	-	A	3
	1.5		2	VFAS1-2015PL
	2.2		3	VFAS1-2022PL	155	260	164	138	249	-	-	-	-	B	4
	3.7/4.0		5	VFAS1-2037PL	155	260	164	138	249	-	-	-	-	B	4
	3.7/4.0		5	VFAS1-2037PL
	5.5		7.5	VFAS1-2055PL	175	295	164	158	283	-	-	-	-	C	5.5
	7.5		10	VFAS1-2075PL	210	295	191	190	283	-	-	-	-	D	7.5
	11		15	VFAS1-2110PM	230	400	191	210	386	-	-	-	-	E	14
200V	15		20	VFAS1-2150PM	230	400	191	210	386	-	-	-	-	E	14
	15		20	VFAS1-2150PM
	18.5		25	VFAS1-2185PM	240	420	212	206	403	-	-	-	-	F	21
	18.5		25	VFAS1-2185PM
	22		30	VFAS1-2220PM
	22		30	VFAS1-2220PM
	30		40	VFAS1-2300PM
	37		50	VFAS1-2370PM	320	550	242	280	525	-	-	-	-	H	41
	45		60	VFAS1-2450PM
	55		75	VFAS1-2550P	310	680	370	250	650	320	75	150	30	J	59
	55		75	VFAS1-2550P	310	(920)	370	250	650	320	75	150	30	J	(87)
	75		100	VFAS1-2750P	350	782	370	298	758	360	72	150	30	K	72
	75		100	VFAS1-2750P	350	(1022)	370	298	758	360	72	150	30	K	(103)
	0.75		1	VFAS1-4007PL
	1.5		2	VFAS1-4015PL	130	230	152	114	220	-	-	-	-	A	3
	2.2		3	VFAS1-4022PL
	3.7/4.0		5	VFAS1-4037PL	155	260	164	138	249	-	-	-	-	B	4
	5.5		7.5	VFAS1-4055PL	175	295	164	158	283	-	-	-	-	C	5.5
	7.5		10	VFAS1-4075PL	175	295	164	158	283	-	-	-	-	C	5.5
	7.5		10	VFAS1-4075PL
	11		15	VFAS1-4110PL	210	295	191	190	283	-	-	-	-	D	8
	15		20	VFAS1-4150PL	230	400	191	210	386	-	-	-	-	E	13
	18.5		25	VFAS1-4185PL	230	400	191	210	386	-	-	-	-	E	16
	18.5		25	VFAS1-4185PL											16
	22		30	VFAS1-4220PL	240	420	212	206	403	-	-	-	-	F	21
	30		40	VFAS1-4300PL	240	550	242	206	529	-	-	-	-	G	29
	37		50	VFAS1-4370PL	240	550	242	206	529	-	-	-	-	G	29
	37		50	VFAS1-4370PL
	45		60	VFAS1-4450PL
	55		75	VFAS1-4550PL	320	630	290	280	605	-	-	-	-	I	48
	75		100	VFAS1-4750PL
400V	90		125	VFAS1-4900PC	310	(680	370	250	650	320	75	150	30	J	59
400V	90		125	VFAS1-4900PC	310	(920)	370	250	650	320	75	150	30	J	(89)
	110		150	VFAS1-4110KPC	350	782	370	298	758	360	72	150	30	K	74
	110		150	VFAS1-4110KPC	350	(1022)	370	298	758	360	72	150	30	K	(108)
	132		200	VFAS1-4132KPC	330	950	370	285	920	340	75	150	30	L	82
						(1190)									(118)
						(1190)									(118)		12
	160		250	VFAS1-4160KPC	430	950	370	350	920	440	75	150	30	M	104		12
						(1190)									(161)
	200		300	VFAS1-4200KPC											134
	200		300	VFAS1-4200KPC		950									(194)
					585	950	370	540	920	598	75	150	30	N	(194)
	220		350	VFAS1-4220KPC	585	(1190)	370	540	920	598	75	150	30	N	136
	280		450	VFAS1-4280KPC											(204)
	355		550	VFAS1-4355KPC	880	1150	370	418	1120	890	75	150	30	O	260
	400		600	VFAS1-4400KPC	880	(1390)	370	418	1120	890	75	150	30	O	(370)
	500		700	VFAS1-4500KPC	1108	1150	370	533	1120	1120	75	150	30	P	330
	500		700	VFAS1-4500KPC	1108	(1390)	370	533	1120	1120	75	150	30	P	(462)
Note: Value in (		) includes attached DC reactor.

L-5

Image 307

Contents New High-performance inverter Limits in purpose Safety precautionsGeneral Operation Transportation & installation Reference WiringOperations When retry function is selectedMaintenance and inspection II. Introduction Contents 14.4 13.113.2 14.325.1 24.124.2 24.336.5 36.236.3 36.412.1 10.610.6.1 10.6.2Type Form Contents of the product codeCheck the product Explanation of the type and form written on the labelNames and functions 1 Outside view Structure of the main bodyPRG lamp Mode key MON lampRS485 connector/cover RUN lampMain circuit terminal Switch Grounding terminal M5 screw Screw hole for EMC plateM5 screw E6581301 VFAS1-4300PL, 4370PL VFAS1-4132KPC VFAS1-4110KPCVFAS1-4160KPC VFAS1-4500KPC For details on all terminal functions, refer to Section Control circuit terminal blockDetaching the cover Control circuit terminal block is common to all equipmentE6581301 E6581301 Grounding capacitor switching method 200V! 18.5#22kW 400V! 22kW 200V/400V Class Small E6581301 Installing the DC reactor Operation in the low-speed area Comparisons with commercial power operationAdjusting the overload protection level MotorsLow loads and low inertia loads Braking a motor when power supply is lostHigh-speed operation at and above 50Hz/60Hz rated frequency Method of lubricating load mechanismsInverters Effects of leakage current across ground If power supply distortion is not negligibleDisposal Measure to take against leakage CurrentAffects of leakage current by cable length Affects of leakage current across supply linesRemedies Installation Installation environment Resistors Place far away from VF-AS1 Inverter How to install6001Without top cover Standard installation Side-by-side installation4001Without top cover 5001Without top coverOutput Ambient temperature ContinuousAmbient temperature 4001Without top cover 4001With top cover F631=0With top cover Carrier frequency Ambient temperature4001With top cover 5001With top cover6001Without top cover Current E6581301 Installing more than one unit in a cabinet Connection equipment Wiring Control and main power supplyPreventing radio noise Between PO and PC Standard connectionsStandard connection diagram sink logic Standard connection diagram sink logic Standard connection diagram sink logic Standard connection diagram source logic Standard connection diagram source logic Standard connection diagram source logic Connection with peripheral equipment Power supply and motor connectionsDescription of terminals Main circuit terminalsRR/S4 RESOUT2 PLCVI/I OUT1FLC +SUFLA FLBSource logic Sink logic1Be sure to short across NO-CC SOURCE! INT/PLC 3 RS485 communication connector Operations VF-AS1 has the following three setting/monitor modes Setting/monitor modesOFF Simplified operation of the VF-AS1Example of standard connection Mccb+ RR/S4 CCA Frequency setting+ VI/II + RX CCA Setting the frequency using input voltage 0~10VdcSetting the frequency using input voltage 0~±10Vdc + VI/II CCAPress the Enter key to display the first extended parameter Default settingPress Key to change to Stop the motor Panel operationSet frequency Motor startsPress the Stop key again Selecting a stop mode with the operation panelExample of operation panel control Deceleration stop 1 Press the Stop keyQuick mode Easy Searching and setting parametersSetting parameters in the selected quick mode How to set parametersSetting parameters in the standard setting mode Changed parameter search function Function Setting methodsHistory function History functionAutomatic acceleration/deceleration Setting acceleration/deceleration timeWhen load is small When load is largeAutomatic torque boost Manually setting acceleration/deceleration timeConstant torque characteristics default setting Increasing starting torqueIf vector control cannot be programmed Automatic torque boost and V/f control mode selectionIncreasing torque manually V/f constant control Automatically programmed functions and parameter set values Setting parameters by operating methodAutomatic function setting Frequency Voltage/current Setting on DefaultCommand mode selection Frequency setting mode selection Selection of operation modeCommand mode selection Operation panel input VI/II inputRR/S4 input RX inputSet this parameter at terminal board Any setting is valid Preset speed operationRun/stop Press the RUN and Stop keys On the operation panel Standby connection of terminals ST and CC Run/stop ON/OFF of terminals F-CC/R-CCOr 40~20mAdc Constant torque characteristics Normal way of use Selecting control modeControl mode selection Output frequency Hz Base frequency Torque boost rate is adjusted automaticallyDecreasing output voltage Motor constant must be setSetting of V/f control mode selection = V/f 5-point setting Setting of V/f characteristic arbitrarilyVF5 VF4 VF3 VF1 VF2 Setting of V/f control mode selection = PM controlBase frequency voltage 5-point setting Output voltage Operating a permanent magnet motorPrecautions on automatic torque boost mode or vector control Base frequency Base frequency voltage Manual torque boost-increasing torque boost at low speedsBase frequency Manual torque boostUpper limit frequency Lower limit frequency Maximum frequencyUpper limit and lower limit frequencies Maximum frequencyPreset speed operation speeds in 15 steps Setting frequency command characteristicsRR/S4 RR/S4-CC ST-CC OFF Forward/reverse run selection Selecting forward and reverse runs operation panel onlyExplanation of terms Setting the electronic thermal= motor rated current/inverter output rated current x Using a VF motor motor for use with inverterFirst basic parameter History function is displayed Press either the key or the key to change the parameter to01Hz *1 No less than Motor overload Setting the motor overload starting levelMotor 150%-overload time limit Operation frequency FrequencyInverter overload characteristics Current/voltage unit selection Changing the display unit % to a ampere/V voltVF-AS1 Meter setting and adjustmentRegenerative braking resistance overload factor OLr data Display returns to its original indications Adjustment is complete. and the frequency are displayedPress either Key to select Press the Enter key to display the operation frequencyDisplay mode. When standard monitor display selection = Select the AM terminal meter adjustment by pressing the keyPress the Enter key to switch to the data display mode Return the parameter setting to output current displayPWM carrier frequency Gradient bias adjustment of analog monitor outputRefer to .4.4, Current reduction curve Below 130% Trip-less intensificationOperation and application of the auto-restart function Synchronized acceleration/deceleration signal An example of setting when = Dynamic regenerative braking For abrupt motor stop External braking resistor with a thermal fuse optional Connecting an external braking resistor optionalWhen a using braking resistor without thermal fuse Capacities of 400V-200kW or more VFAS1-4280KPC Selection of braking resistor option and braking unitMinimum resistance of connectable braking resistors 60Hz default setting = Standard default settingFactory default setting 50Hz default setting =Acceleration/deceleration time setting 0.1 to 6000 sec. = Default setting =Reset of user-defined parameters = Acceleration/deceleration time setting 0.01 to 600.0 sec. =Key to search for parameters in reverse direction Automatic edit functionPress Key to select Key to change the parameter displayed. PressEasy key function Quick mode/standard setting mode switching function =Quick mode Standard setting modeOperation panel/remote key function = Shortcut key function =Peak hold function = Output terminal setting Low-speed signal Low-speed signal output frequencyLow-speed signal output Inverted Connection diagram SW1 set to sink logic P24 OUT1 or OUT2Parameter setting of output terminal selection Parameter setting of frequency and detection bandReverse run signal Input signal selectionParameter setting Forward run signalCommand from the terminal board Valid commandST-CC Output frequency Hz Set frequency Panel key Forward runCC Jog run Terminal function selection Setting of contact input terminal functionModifying input terminal functions Connection method 1 a-contact input PLCServo lock status Basic parameters Using the V/f adjustment function Adjustment rateManual torque boost Base frequency Thermal protection level Parameters selected S1-CC S2-CC5-point setting VF3 frequency 5-point setting VF3 voltage V/f 5-point settingSwitching with input terminal board = Priority is given to Command set With Automatic switching by means of switching frequencies =Operation frequency DC braking DC braking start frequency DC braking current DC brakingDC braking time Forward/reverse DC braking priority control ~ ~ Motor shaft fixing control ~ ~E6581301 Time limit for lower-limit frequency operation Operation signal F-CC SW1 set to sink logic Time sST-CC S3-CC Jog run modeStatus monitor mode Adjustment with pulse signals Parameter-setting example «Sample sequence diagram 2 Adjustment with pulse signals»Jump frequency Jump frequency jumping resonant frequenciesJumping width Preset speed operation frequency 8 to Preset speed operation frequenciesPreset speed operation frequencies 8 to Trip-less intensification Output Frequency Overvoltage stall protection Voltage Supply voltage correction Output voltage adjustmentReverse run prohibition Reverse run prohibition selection Drooping controlOutput voltage waveform selection Gain1 Braking function Light-load high-speed operation functionCreeping time Hoisting torque bias input Creepinjg frequency Reverse run Forward run Acceleration/deceleration suspend functionStall control Commercial power/inverter switchingTiming chart example Differential D gain PID control switching Process lower limitPID control feedback control signal selection PID controlCCA VI/II External connectionTypes of PID control interface Process value DC0~10V RR/S4Low proportional gain Setting the PID controlAdjust PID control gain Fast responseAdjusting the analog command voltage and current Stop position control function Setting motor constantsNot set correctly. Check their SettingsYES Base frequency Voltage Rated capacitySetting auto-tuning Examples of setting the motor constants Exciting strengthening coefficient Stall prevention factor Reference selection Torque controlSpeed limit torque=0 band E6581301 Torque limit Power Regenerative Running 10V +10V RX-CCA RR/S4 -CCA, VI/II-CCAVI/II-CCA Torque limit level Torque is h eld at a limit level evenAfter the mechanical brake is released Stall prevention function Power running stall continuous trip detection timeRegenerative braking stall prevention mode selection Stall prevention control switchingMax output voltage modulation rate Current and speed control adjustmentOperating a synchronous motor Fine adjustment of frequency setting signalDeceleration time Acceleration time Acceleration S-pattern lower limit adjustmentDeceleration S-pattern lower limit adjustment Acceleration/decelerationAcceleration/deceleration switching signal Set frequency Pattern operation E6581301 Function selection Preset speed mode~ Preset speed operation modes Pattern operation finished OFF signalProtection functions Setting of stall prevention level Stall prevention levelEmergency stop Emergency DC braking control time Output phase failure detection mode selection Output phase failure detectionFunction OFF ON! OFF Cooling fan control selection Cumulative operation time alarm setting Braking answer waiting time Rush current suppression relay activation time 33.18 VI/II analog input wire breakage detection levelRefer to 5.19 for details DC voltage Rush current suppression relayGround fault detection selection Disconnection detection of remote keypad OverrideEx.2 = VI/II input, = disabled Ex.1 = VI/II input, = disabledAdjustment parameters SW2 0-10V/0-20mA side FM terminals setting exampleLarge gain Operation panel parameter Resetting methodMonitor-displayed or parameter-set frequency Value displayedWhen is not , and is not When is not , and is disabledAn example of setting When is , and is Example of setting Trace selection Trace cycle Trace data Tracing functionsTo acquire trace data at the time of triggering = Acquisition of trace data Trace data communication number Integrating wattmeterRelationship between pointer and data Communication function Send waiting time 2-wire RS485TOSHIBA, Modbus Wire RS485No action Common to 2-wire RS485 and 4-wire Alarm Alarm No actionE6581301 Response data INV → host ~ ~Data Host →!INV Wiring Data Master → SlaveToshiba Modbus Alarm No action TripE6581301 Traverse function My functionInput function target 11~ My function selection DEV002Z ETB003ZETB004Z VEC007ZExternal operation Case of control panel operation command inputCase of control panel operation the frequency Functions of input terminals in case of sink logic Input terminal function selection RR/S4 Preset speedLI1~LI8 COM Inverter Input terminal Programmable controllerAcceleration/deceleration3, V/f 3, torque limit Acceleration/deceleration2, V/f 2, torque limitOUT1 OUT2 Output terminal function Selection Low-speed signalFunctions of output terminals incase of sink logic FLA FLB FLCE6581301 PROFIBUS/DeviceNet/CC Stop Response time setting Setup of input terminal operation timeAnalog input filter Setup of external speed command analog signal Frequency meter Setup by analog input signals RR/S4 terminalRunning frequency characteristic Connection and calibration~10Vdc Setup by analog input signals VI/II terminalRun/stop setup Setup by analog input signals RX terminalMonitoring the operation status Screen composition in the status monitor modeLED Setting procedure EX. operation at 60 HzMonitoring the status Status monitor under normal conditionsOFF No. FE07 Input terminal informationData bit of communication No. FE06Unit times Display of detailed information on a past tripPress this key to return to past trip Changing status monitor function MON2 MON1FD86 Default Item displayed Marking Unit PanelFE56 01% FD85 COUNT1Trip code display Display of trip informationError code Description Communication/Error code Displayed.Forward run, Reverse run Direction of rotation when the trip occurred isMonitor display at tripping FE01 Direction of rotationMode Display of alarm, pre-alarm, etc EMC directive How to cope with the CE standardModels with a built-in EMC filter Measures to satisfy the EMC directiveEx. Countermeasure inverter wiring E6581301 VFAS1-4355KPC~ 100 EMF3-4600J × VFAS1-4160KPC~ 100 EMF3-4600JOperation with external signals Power supply wiring Shielded cablessOUT2, CC Low-voltage directive Accessories for countermeasureMeasures to be taken to satisfy the low-voltage directive Measures to be taken to satisfy the UL/CSA standards Applicable Inverter model AIC, Fuse and Wire sizesVFAS1-4400KPC 10.1 ! Selection of wiring materials and devicesAWG VFAS1-4355KPCMCC Magnetic contactor Input currentA Selection of wiring equipmentVoltage Applicable Without Inverter model Reactor Magnetic contactor in the secondary circuit Installation of a magnetic contactorInstallation of an overload relay Magnetic contactor in the primary circuitACL Application and functions of optionsE6581301 DCL GTR7 Supply backupCPS002Z Suppression Supply Filter *4 BackupFunctions of Add-on type options Table of optional devicesPG feedback option 6 7 Model VEC004Z, VEC005Z, VEC006Z Functions of Plug-in type optionsHow to install MCR-2550×5 parallel Required No required Connection of a DC power supply and other electric unitsConnection of a single-phase 200V power supply When using the inverter along with a DC power supplyConnecting fans for a separate power supply Power consumed by the fansVFAS1 VFAS1-4200KPC4280KPC VFAS1-4355KPC, 4400KPC, 4500KPC Speed Torque Control Reference Vector control Title Cation Function Adjustment rangeSpeed Torque Reference Basic parameter 2/4 CommuniE6581301 0304 Dynamic braking Setting Braking ST-off Overload detect FunctionDisabled Selection Basic parameter 4/4 CommuniSetting unit Default Write during ~155 *1 Disabled 0112 0110 Always on function selection ~155 *1 Disabled 0111Terminal function selection Communi Speed Torque Reference Vector control Title Function Adjustment range F 5-point setting CommuniDefault Speed Torque Reference Cation E6581301 DC braking Communi Default Speed 01~600.0kW 01/0.01 Disabled 0310 Tripless intensification setup 2/2 Communi0307 Selection Disabled Correction of supply voltage 0308 Dynamic braking resistance ~1000 0.1 Disabled 03094enabled Enabled Functions for lift 2/2 Communi Process increasing rate speed type Speed Torque Motor constant CommuniE6581301 Torque limit 2/2 Communi E6581301 Acceleration/deceleration 2 2/2 Communi E6581301 Dhcp BootpE6581301 Protection functions 2/2 Communi 55~100% DisabledCation Function Adjustment range Meter output 2/2 Communi E6581301 Operation panel parameters 2/3 Communi 0756 Quick registration parameter ~999 *1 600 Enabled Control 0751 Quick registration parameter ~999 *1 Enabled0752 Quick registration parameter ~999 *1 Enabled 0753 0754 0755 Quick registration parameter ~999 *1 Enabled1MODBUS Enabled RS485Communication function 1/4 0TOSHIBA0812 Point 1 frequency ~ Hz 0.01 0813 Point 2 setting ~100%0814 Point 2 frequency ~ Hz 0.01 0000~ Enabled 0843 Vector control Title Communi Function Adjustment rangeEnabled Wire RS485 0000~ Enabled 0842E6581301 My function 1/5 Communi 22CLRN 2STN4ANDN 6ORNMy function 3/5 Communi 1VI/II My function 5/5 Communi Control 0DisabledCommuni Control Ion 01Hz FD17 FE17 Function Communicat Trip retention01% FE56 FD85 E6581301 E6581301 LOW 126 127 120 121122 123 124 125248 249 242 243244 245 246 247Torque Base Acc/dec Dynamic Standard specifications small/medium capacity types Models and their standard specificationsHowever, this is unnecessary for DC input specifications Standard specifications large capacity typesVoltage/frequency Common specificationLED Outside dimensions and weight Fig. a Outline drawingFig. G Fig. K Fig. O Trip causes/warnings and remedies Before making a service call Trip information and remediesInput voltage fluctuates abnormally E6581301 CPU2 E6581301 E6581301 Method of resetting causes of trip If the motor does not run while no trip message is displayed More How to check other troublesCheck points Regular inspectionCheck items Periodical inspectionStandard replacement cycles of principal parts Replacement of expendable partsKeeping the inverter in storage Making a call for servicingWarranty Disposal of the inverter

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