Toshiba VF-AS1 instruction manual Input voltage fluctuates abnormally

Page 313

 

 

!

 

 

 

E6581301!

 

 

 

(Continued)

 

 

 

 

 

 

 

Error

Description

Possible causes

Remedies

 

 

 

 

 

code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•Rapid acceleration is operated.

•Increase the acceleration time ￿￿￿.

 

 

 

 

 

 

•The DC braking amount is too

•Reduce the DC braking amount ￿￿￿￿ and the

 

 

 

 

 

 

large.

DC braking time ￿￿￿￿.

 

 

 

 

￿￿￿￿

Inverter

•The V/f setting is improper.

•Check the V/f parameter setting.

 

 

 

 

 

overload

•A restart signal is input to the

•Use ￿￿￿ (Auto-restart) and ￿￿￿ (Regenerative

 

 

 

 

 

 

rotating motor after a momentary

power ride-though control).

 

 

 

 

 

 

stop, etc.

 

 

 

 

 

 

 

 

•The load is too large.

•Use an inverter with a larger rating.

 

 

 

 

 

 

•The V/f parameter is improperly

•Check the V/f parameter setting.

 

 

 

 

 

 

set.

•Check the load (operated machine).

 

 

 

 

 

 

•The motor is locked up.

•Check the ￿￿￿ setting and adjust ￿￿￿￿

 

 

 

 

￿￿￿￿

Motor overload

•Low-speed operation is performed

according to the sustainable overload in the motor

 

 

 

 

 

 

continuously.

low-speed range.

 

 

 

 

 

 

•An excessive load is applied to the

•Reduce the DC braking amount ￿￿￿￿ and the

 

 

 

 

 

 

motor during operation.

DC braking time ￿￿￿￿.

 

 

 

 

 

Dynamic

•Rapid deceleration is operated.

•Increase the deceleration time ￿￿￿.

 

 

 

 

 

•Dynamic braking is too large.

•Increase the capacity of dynamic braking resistor

 

 

 

 

 

￿￿￿￿

braking resistor

 

 

 

 

 

overload

 

(wattage) and adjust PBR capacity parameter

 

 

 

 

 

 

￿￿￿￿.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

•The input voltage fluctuates abnormally.

•Insert a suitable input reactor.

 

 

 

 

 

 

(1)The power supply has a capacity

 

 

 

 

 

 

 

 

of 500kVA or more.

 

 

 

 

 

 

 

 

(2)A power factor improvement

 

 

 

 

 

 

 

Overvoltage

capacitor is opened and closed.

 

 

 

 

 

 

￿￿￿￿

during

(3)A system using a thyrister is

 

 

 

 

 

 

 

acceleration

connected to the same power

 

 

 

 

 

 

 

 

distribution line.

 

 

 

 

 

 

 

 

•A restart signal is input to the

•Use ￿￿￿ (Auto-restart) and ￿￿￿ (Regenerative

 

 

 

 

 

 

rotating motor after a momentary

power ride-though control).

 

 

 

 

 

 

stop, etc.

 

 

 

 

 

 

 

 

•The deceleration time ￿￿￿ is too

•Increase the deceleration time ￿￿￿.

 

 

 

 

 

 

short (regenerative energy is too

 

 

 

 

 

 

 

 

large).

 

 

 

 

 

 

 

 

•The dynamic braking resistor has

•Install a dynamic braking resistor.

 

 

 

 

 

 

a considerably large resistance.

•Decrease dynamic braking resistance. (Also reset

 

 

 

 

 

 

•￿￿ (Dynamic braking resistor) is OFF.

the ￿￿￿.)

 

 

 

 

 

Overvoltage

Overvoltage limit operation ￿￿￿￿

•Set dynamic braking mode parameter ￿￿

 

 

 

 

 

is OFF.

properly.

 

 

 

 

 

￿￿￿￿

during

 

 

 

 

•The input voltage fluctuates abnormally.

•Set overvoltage limit operation ￿￿￿￿ properly.

 

 

 

 

 

 

deceleration

 

 

 

 

 

(1)The power supply has a capacity

•Insert a suitable input reactor.

 

 

 

 

 

 

 

 

 

 

 

 

 

of 500kVA or more.

 

 

 

 

 

 

 

 

(2)A power factor improvement

 

 

 

 

 

 

 

 

capacitor is opened and closed.

 

 

 

 

 

 

 

 

(3)A system using a thyrister is

 

 

 

 

 

 

 

 

connected to the same power

 

 

 

 

 

 

 

 

distribution line.

 

 

 

 

 

 

 

 

•The input voltage fluctuates abnormally.

•Insert a suitable input reactor.

 

 

 

 

 

 

(1)The power supply has a capacity

 

 

 

 

 

 

 

 

of 500kVA or more.

 

 

 

 

 

 

 

 

(2)A power factor improvement

 

 

 

 

 

 

 

 

capacitor is opened and closed.

 

 

 

 

 

 

 

Overvoltage

(3)Asystem using a thyrister is connected

 

 

 

 

 

 

￿￿￿￿

during fixed

to the same power distribution line.

 

 

 

 

 

 

 

speed operation

•The motor is in a regenerative

•Install a dynamic braking resistor.

 

 

 

 

 

 

state because the load causes the

 

 

 

 

 

 

 

 

motor to run at a frequency higher

 

 

 

 

 

 

 

 

than the inverter output frequency.

 

 

 

 

 

 

 

 

•The undervoltage detection level

•Check the undervoltage detection level ￿￿￿￿.

 

 

 

 

 

 

￿￿￿￿ is too low.

 

 

 

 

 

 

 

 

•Overtorque reaches to a detection

•Check system error.

 

 

 

 

 

 

level during operation.

 

 

 

 

 

 

 

 

 

 

 

13

 

 

*￿￿

Overtorque

•Stall prevention operation was

•Check whether the motor is overloaded or the

 

 

 

performed continuously for a

brake is engaged.

 

 

 

 

 

 

 

 

 

 

 

 

length of time longer than that set

 

 

 

 

 

 

 

 

with ￿￿￿￿.

 

 

 

 

 

 

 

 

•The output current decreased to a

•Check the suitable detection level for the system

 

 

 

 

*￿￿

Low current

low-current detection level during

(￿￿￿￿).

 

 

 

 

 

 

operation.

•Contact your Toshiba distributor if the setting is correct.

 

 

 

 

 

 

•The input voltage (in the main

•Check the input voltage.

 

 

 

 

 

 

circuit) is too low.

•To cope with a momentary stop due to

 

 

 

 

*￿￿￿

Voltage drop in

•Momentary power failure occurs

undervoltage, enable ￿￿￿ (Regenerative power

 

 

 

 

main circuit

because undervoltage continues

ride-through control), ￿￿￿ (auto-restart control),

 

 

 

 

 

 

longer than undervoltage detection

and ￿￿￿￿ (Undervoltage detection time).

 

 

 

 

 

 

time ￿￿￿￿.

 

 

 

*Presence or absence of parameter trip can be selected. (Continued overleaf)

M-2

Image 313
Contents New High-performance inverter Limits in purpose Safety precautionsGeneral Operation Transportation & installation Reference WiringOperations When retry function is selectedMaintenance and inspection II. Introduction Contents 13.2 13.114.3 14.424.2 24.124.3 25.136.3 36.236.4 36.510.6.1 10.610.6.2 12.1Check the product Contents of the product codeExplanation of the type and form written on the label Type FormNames and functions 1 Outside view Structure of the main bodyRS485 connector/cover Mode key MON lampRUN lamp PRG lampMain circuit terminal Switch Grounding terminal M5 screw Screw hole for EMC plateM5 screw E6581301 VFAS1-4300PL, 4370PL VFAS1-4132KPC VFAS1-4110KPCVFAS1-4160KPC VFAS1-4500KPC Detaching the cover Control circuit terminal blockControl circuit terminal block is common to all equipment For details on all terminal functions, refer to SectionE6581301 E6581301 Grounding capacitor switching method 200V! 18.5#22kW 400V! 22kW 200V/400V Class Small E6581301 Installing the DC reactor Adjusting the overload protection level Comparisons with commercial power operationMotors Operation in the low-speed areaHigh-speed operation at and above 50Hz/60Hz rated frequency Braking a motor when power supply is lostMethod of lubricating load mechanisms Low loads and low inertia loadsInverters Disposal If power supply distortion is not negligibleMeasure to take against leakage Current Effects of leakage current across groundAffects of leakage current by cable length Affects of leakage current across supply linesRemedies Installation Installation environment Resistors Place far away from VF-AS1 Inverter How to install4001Without top cover Standard installation Side-by-side installation5001Without top cover 6001Without top coverAmbient temperature 4001Without top cover Ambient temperature Continuous4001With top cover F631=0 Output4001With top cover Carrier frequency Ambient temperature5001With top cover With top cover6001Without top cover Current E6581301 Installing more than one unit in a cabinet Connection equipment Wiring Control and main power supplyPreventing radio noise Between PO and PC Standard connectionsStandard connection diagram sink logic Standard connection diagram sink logic Standard connection diagram sink logic Standard connection diagram source logic Standard connection diagram source logic Standard connection diagram source logic Description of terminals Power supply and motor connectionsMain circuit terminals Connection with peripheral equipmentRR/S4 RESVI/I PLCOUT1 OUT2FLA +SUFLB FLCSource logic Sink logic1Be sure to short across NO-CC SOURCE! INT/PLC 3 RS485 communication connector Operations VF-AS1 has the following three setting/monitor modes Setting/monitor modesExample of standard connection Simplified operation of the VF-AS1Mccb OFF+ RR/S4 CCA Frequency setting+ VI/II Setting the frequency using input voltage 0~±10Vdc Setting the frequency using input voltage 0~10Vdc+ VI/II CCA + RX CCAPress the Enter key to display the first extended parameter Default settingPress Key to change to Set frequency Panel operationMotor starts Stop the motorExample of operation panel control Selecting a stop mode with the operation panelDeceleration stop 1 Press the Stop key Press the Stop key againQuick mode Easy Searching and setting parametersSetting parameters in the selected quick mode How to set parametersSetting parameters in the standard setting mode Changed parameter search function History function Setting methodsHistory function FunctionWhen load is small Setting acceleration/deceleration timeWhen load is large Automatic acceleration/decelerationConstant torque characteristics default setting Manually setting acceleration/deceleration timeIncreasing starting torque Automatic torque boostIf vector control cannot be programmed Automatic torque boost and V/f control mode selectionIncreasing torque manually V/f constant control Automatic function setting Setting parameters by operating methodFrequency Voltage/current Setting on Default Automatically programmed functions and parameter set valuesCommand mode selection Frequency setting mode selection Selection of operation modeCommand mode selection RR/S4 input VI/II inputRX input Operation panel inputSet this parameter at terminal board Any setting is valid Preset speed operationRun/stop Press the RUN and Stop keys On the operation panel Standby connection of terminals ST and CC Run/stop ON/OFF of terminals F-CC/R-CCOr 40~20mAdc Constant torque characteristics Normal way of use Selecting control modeControl mode selection Decreasing output voltage Torque boost rate is adjusted automaticallyMotor constant must be set Output frequency Hz Base frequencySetting of V/f control mode selection = V/f 5-point setting Setting of V/f characteristic arbitrarilyBase frequency voltage 5-point setting Output voltage Setting of V/f control mode selection = PM controlOperating a permanent magnet motor VF5 VF4 VF3 VF1 VF2Precautions on automatic torque boost mode or vector control Base frequency Manual torque boost-increasing torque boost at low speedsManual torque boost Base frequency Base frequency voltageUpper limit and lower limit frequencies Maximum frequencyMaximum frequency Upper limit frequency Lower limit frequencyPreset speed operation speeds in 15 steps Setting frequency command characteristicsRR/S4 RR/S4-CC ST-CC OFF Forward/reverse run selection Selecting forward and reverse runs operation panel onlyExplanation of terms Setting the electronic thermalFirst basic parameter History function is displayed Using a VF motor motor for use with inverterPress either the key or the key to change the parameter to = motor rated current/inverter output rated current xMotor 150%-overload time limit Setting the motor overload starting levelOperation frequency Frequency 01Hz *1 No less than Motor overloadInverter overload characteristics Current/voltage unit selection Changing the display unit % to a ampere/V voltVF-AS1 Meter setting and adjustmentRegenerative braking resistance overload factor OLr data Press either Key to select Adjustment is complete. and the frequency are displayedPress the Enter key to display the operation frequency Display returns to its original indicationsPress the Enter key to switch to the data display mode Select the AM terminal meter adjustment by pressing the keyReturn the parameter setting to output current display Display mode. When standard monitor display selection =PWM carrier frequency Gradient bias adjustment of analog monitor outputRefer to .4.4, Current reduction curve Below 130% Trip-less intensificationOperation and application of the auto-restart function Synchronized acceleration/deceleration signal An example of setting when = Dynamic regenerative braking For abrupt motor stop External braking resistor with a thermal fuse optional Connecting an external braking resistor optionalWhen a using braking resistor without thermal fuse Capacities of 400V-200kW or more VFAS1-4280KPC Selection of braking resistor option and braking unitMinimum resistance of connectable braking resistors Factory default setting Standard default setting50Hz default setting = 60Hz default setting =Reset of user-defined parameters = Default setting =Acceleration/deceleration time setting 0.01 to 600.0 sec. = Acceleration/deceleration time setting 0.1 to 6000 sec. =Press Key to select Automatic edit functionKey to change the parameter displayed. Press Key to search for parameters in reverse directionQuick mode Quick mode/standard setting mode switching function =Standard setting mode Easy key functionOperation panel/remote key function = Shortcut key function =Peak hold function = Low-speed signal output Inverted Low-speed signal Low-speed signal output frequencyConnection diagram SW1 set to sink logic P24 OUT1 or OUT2 Output terminal settingParameter setting of output terminal selection Parameter setting of frequency and detection bandParameter setting Input signal selectionForward run signal Reverse run signalCommand from the terminal board Valid commandST-CC Output frequency Hz Set frequency Panel key Forward runCC Jog run Terminal function selection Setting of contact input terminal functionModifying input terminal functions Connection method 1 a-contact input PLCServo lock status Basic parameters Using the V/f adjustment function Adjustment rateManual torque boost Base frequency Thermal protection level Parameters selected S1-CC S2-CC5-point setting VF3 frequency 5-point setting VF3 voltage V/f 5-point settingSwitching with input terminal board = Priority is given to Command set With Automatic switching by means of switching frequencies =Operation frequency DC braking DC braking start frequency DC braking current DC brakingDC braking time Forward/reverse DC braking priority control ~ ~ Motor shaft fixing control ~ ~E6581301 Time limit for lower-limit frequency operation Operation signal F-CC SW1 set to sink logic Time sST-CC S3-CC Jog run modeStatus monitor mode Adjustment with pulse signals Parameter-setting example «Sample sequence diagram 2 Adjustment with pulse signals»Jump frequency Jump frequency jumping resonant frequenciesJumping width Preset speed operation frequency 8 to Preset speed operation frequenciesPreset speed operation frequencies 8 to Trip-less intensification Output Frequency Overvoltage stall protection Voltage Supply voltage correction Output voltage adjustmentReverse run prohibition Reverse run prohibition selection Drooping controlOutput voltage waveform selection Gain1 Braking function Light-load high-speed operation functionCreeping time Hoisting torque bias input Creepinjg frequency Reverse run Forward run Acceleration/deceleration suspend functionStall control Commercial power/inverter switchingTiming chart example PID control feedback control signal selection PID control switching Process lower limitPID control Differential D gainTypes of PID control interface External connectionProcess value DC0~10V RR/S4 CCA VI/IIAdjust PID control gain Setting the PID controlFast response Low proportional gainAdjusting the analog command voltage and current Stop position control function Setting motor constantsYES SettingsBase frequency Voltage Rated capacity Not set correctly. Check theirSetting auto-tuning Examples of setting the motor constants Exciting strengthening coefficient Stall prevention factor Reference selection Torque controlSpeed limit torque=0 band E6581301 Torque limit Power Regenerative Running 10V +10V RX-CCA RR/S4 -CCA, VI/II-CCAVI/II-CCA Torque limit level Torque is h eld at a limit level evenAfter the mechanical brake is released Regenerative braking stall prevention mode selection Power running stall continuous trip detection timeStall prevention control switching Stall prevention functionMax output voltage modulation rate Current and speed control adjustmentOperating a synchronous motor Fine adjustment of frequency setting signalDeceleration S-pattern lower limit adjustment Acceleration S-pattern lower limit adjustmentAcceleration/deceleration Deceleration time Acceleration timeAcceleration/deceleration switching signal Set frequency Pattern operation E6581301 ~ Preset speed operation modes Preset speed modePattern operation finished OFF signal Function selectionProtection functions Setting of stall prevention level Stall prevention levelEmergency stop Emergency DC braking control time Output phase failure detection mode selection Output phase failure detectionFunction OFF ON! OFF Cooling fan control selection Cumulative operation time alarm setting Braking answer waiting time Rush current suppression relay activation time 33.18 VI/II analog input wire breakage detection levelRefer to 5.19 for details DC voltage Rush current suppression relayGround fault detection selection Disconnection detection of remote keypad OverrideEx.2 = VI/II input, = disabled Ex.1 = VI/II input, = disabledAdjustment parameters SW2 0-10V/0-20mA side FM terminals setting exampleLarge gain Operation panel parameter Resetting methodMonitor-displayed or parameter-set frequency Value displayedWhen is not , and is not When is not , and is disabledAn example of setting When is , and is Example of setting Trace selection Trace cycle Trace data Tracing functionsTo acquire trace data at the time of triggering = Acquisition of trace data Trace data communication number Integrating wattmeterRelationship between pointer and data Communication function Send waiting time 2-wire RS485No action Common to 2-wire RS485 and 4-wire Alarm Wire RS485Alarm No action TOSHIBA, ModbusE6581301 Response data INV → host ~ ~Data Host →!INV Wiring Data Master → SlaveToshiba Modbus Alarm No action TripE6581301 Traverse function My functionInput function target 11~ My function selection ETB004Z ETB003ZVEC007Z DEV002ZExternal operation Case of control panel operation command inputCase of control panel operation the frequency Functions of input terminals in case of sink logic Input terminal function selection RR/S4 Preset speedLI1~LI8 COM Inverter Input terminal Programmable controllerAcceleration/deceleration3, V/f 3, torque limit Acceleration/deceleration2, V/f 2, torque limitFunctions of output terminals incase of sink logic Output terminal function Selection Low-speed signalFLA FLB FLC OUT1 OUT2E6581301 PROFIBUS/DeviceNet/CC Stop Response time setting Setup of input terminal operation timeAnalog input filter Setup of external speed command analog signal Running frequency characteristic Setup by analog input signals RR/S4 terminalConnection and calibration Frequency meter~10Vdc Setup by analog input signals VI/II terminalRun/stop setup Setup by analog input signals RX terminalMonitoring the operation status Screen composition in the status monitor modeMonitoring the status Setting procedure EX. operation at 60 HzStatus monitor under normal conditions LEDOFF Data bit of communication Input terminal informationNo. FE06 No. FE07Unit times Display of detailed information on a past tripPress this key to return to past trip Changing status monitor function MON2 MON1FE56 01% FD85 Default Item displayed Marking Unit PanelCOUNT1 FD86Trip code display Display of trip informationError code Description Communication/Error code Monitor display at tripping Direction of rotation when the trip occurred isFE01 Direction of rotation Displayed.Forward run, Reverse runMode Display of alarm, pre-alarm, etc EMC directive How to cope with the CE standardModels with a built-in EMC filter Measures to satisfy the EMC directiveEx. Countermeasure inverter wiring E6581301 VFAS1-4355KPC~ 100 EMF3-4600J × VFAS1-4160KPC~ 100 EMF3-4600JOperation with external signals Power supply wiring Shielded cablessOUT2, CC Low-voltage directive Accessories for countermeasureMeasures to be taken to satisfy the low-voltage directive Measures to be taken to satisfy the UL/CSA standards Applicable Inverter model AIC, Fuse and Wire sizesAWG 10.1 ! Selection of wiring materials and devicesVFAS1-4355KPC VFAS1-4400KPCMCC Magnetic contactor Input currentA Selection of wiring equipmentVoltage Applicable Without Inverter model Reactor Installation of an overload relay Installation of a magnetic contactorMagnetic contactor in the primary circuit Magnetic contactor in the secondary circuitACL Application and functions of optionsE6581301 DCL GTR7 Supply backupCPS002Z Suppression Supply Filter *4 BackupFunctions of Add-on type options Table of optional devicesPG feedback option 6 7 Model VEC004Z, VEC005Z, VEC006Z Functions of Plug-in type optionsHow to install Connection of a single-phase 200V power supply Connection of a DC power supply and other electric unitsWhen using the inverter along with a DC power supply MCR-2550×5 parallel Required No requiredConnecting fans for a separate power supply Power consumed by the fansVFAS1 VFAS1-4200KPC4280KPC VFAS1-4355KPC, 4400KPC, 4500KPC Speed Torque Control Reference Vector control Title Cation Function Adjustment rangeSpeed Torque Reference Basic parameter 2/4 CommuniE6581301 Disabled Selection Setting Braking ST-off Overload detect FunctionBasic parameter 4/4 Communi 0304 Dynamic brakingSetting unit Default Write during ~155 *1 Disabled 0112 0110 Always on function selection ~155 *1 Disabled 0111Terminal function selection Communi Speed Torque Reference Vector control Title Function Adjustment range F 5-point setting CommuniDefault Speed Torque Reference Cation E6581301 DC braking Communi Default Speed 0307 Selection Disabled Correction of supply voltage Tripless intensification setup 2/2 Communi0308 Dynamic braking resistance ~1000 0.1 Disabled 0309 01~600.0kW 01/0.01 Disabled 03104enabled Enabled Functions for lift 2/2 Communi Process increasing rate speed type Speed Torque Motor constant CommuniE6581301 Torque limit 2/2 Communi E6581301 Acceleration/deceleration 2 2/2 Communi E6581301 Dhcp BootpE6581301 Protection functions 2/2 Communi 55~100% DisabledCation Function Adjustment range Meter output 2/2 Communi E6581301 Operation panel parameters 2/3 Communi 0752 Quick registration parameter ~999 *1 Enabled 0753 0754 Control 0751 Quick registration parameter ~999 *1 Enabled0755 Quick registration parameter ~999 *1 Enabled 0756 Quick registration parameter ~999 *1 600 EnabledCommunication function 1/4 Enabled RS4850TOSHIBA 1MODBUS0812 Point 1 frequency ~ Hz 0.01 0813 Point 2 setting ~100%0814 Point 2 frequency ~ Hz 0.01 Enabled Wire RS485 Vector control Title Communi Function Adjustment range0000~ Enabled 0842 0000~ Enabled 0843E6581301 My function 1/5 Communi 4ANDN 2STN6ORN 22CLRNMy function 3/5 Communi 1VI/II My function 5/5 Communi Control 0DisabledCommuni Control Ion 01Hz FD17 FE17 Function Communicat Trip retention01% FE56 FD85 E6581301 E6581301 LOW 122 123 120 121124 125 126 127244 245 242 243246 247 248 249Torque Base Acc/dec Dynamic Standard specifications small/medium capacity types Models and their standard specificationsHowever, this is unnecessary for DC input specifications Standard specifications large capacity typesVoltage/frequency Common specificationLED Outside dimensions and weight Fig. a Outline drawingFig. G Fig. K Fig. O Trip causes/warnings and remedies Before making a service call Trip information and remediesInput voltage fluctuates abnormally E6581301 CPU2 E6581301 E6581301 Method of resetting causes of trip If the motor does not run while no trip message is displayed More How to check other troublesCheck points Regular inspectionCheck items Periodical inspectionStandard replacement cycles of principal parts Replacement of expendable partsKeeping the inverter in storage Making a call for servicingWarranty Disposal of the inverter
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