Porter-Cable CPLC7060V Motor Pulley/Flywheel Alignment, Inspect Air Lines and Fittings for Leaks

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A dirty air filter will not allow the compressor pump to operate at full capacity. Before you use the compressor pump, check the air filter to be sure it is clean and in place.

If it is dirty, replace it with a new filter. On some models,the filter may be removed by using a pair of needle nose pliers or a screwdriver. Pull or pry out the old filter and carefully clean the filter area. Push in the new air filter.

Motor Pulley/Flywheel Alignment

NOTE: Once the motor pulley has been moved from its factory set location, the grooves of the flywheel and pulley must be aligned to within 1/16" to prevent excessive belt wear.

The air compressor flywheel and motor pulley must be in-line (in the same plane) within 1/16" to assure belt retention within flywheel belt grooves. To check align- ment, perform the following steps:

1.Unplug air compressor from power source.

2.Remove belt guard

3.Place a straightedge against the outside of the flywheel and the motor drive pulley.

4.Measure the distance between the edge of the belt and the straightedge at points A1 and A2 in figure. The difference between measurements should be no more than 1/16".

5.If the difference is greater or less than 1/16" loosen the set screw holding the motor drive pulley to the shaft and adjust the pulley’s position on the shaft until the A1 and A2 measurements are within 1/16" of each other.

6.Tighten the motor drive pulley set screw to 70-80 in.-lbs.

7.Visually inspect the motor drive pulley to verify that it is perpendicular to the drive motor shaft. Points B1 and B2 of Figure should appear to be equal. If they are not, loosen the setscrew of the motor drive pulley and equalize B1 and B2, using care not to disturb the belt alignment performed in step 2.

8.Retighten the motor drive pulley setscrew to 70-80 in.-lbs.

9.Reinstall belt guard.

Air Compressor Pump Intake and Exhaust Valves

Once a year have a Trained Service Technician check the air compressor pump intake and exhaust valves.

Inspect Air Lines and Fittings for Leaks

1.Turn the air compressor on to inspect for air leaks.

2.Apply a soap solution to all air line fittings and connections/piping.

3.Correct any leaks found.

IMPORTANT: Even minor leaks can cause the air compressor to overwork, resulting in premature breakdown or inadequate performance.

15 - ENG

D23269

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Contents Instruction Single Stage Oillube Manual Compressor Safety Guidelines Definitions Important Safety InstructionsRead and Follow ALL Instructions Risk of Bursting Risk of Explosion or Fire What can Happen HOW to Prevent ITWhat can Happen HOW to Prevent IT HazardRisk from Flying Objects What can Happen HOW to Prevent IT Risk to Breathing What can Happen HOW to Prevent ITRisk of Electrical Shock What can Happen HOW to Prevent IT Risk of Property Damage When Transporting Compressor Risk from Moving Parts What can Happen HOW to Prevent ITRisk of Burns What can Happen HOW to Prevent IT Risk of Falling What can Happen HOW to Prevent ITCPLC7060V SpecificationsAccessories GlossaryTo Add Oil To Pump AssemblyTools Required for Assembly UnpackingInstallation Location of the Air CompressorAnchoring of the Air Compressor Voltage and Circuit Protection Wiring InstructionsAir Distribution System Know Your Air Compressor Description of Operation OperationBreak-in Procedure How to StopMaintenance To Check Safety ValveCustomer Responsibilities Air Filter Inspection and Replacement To Drain TankOil Motor Pulley/Flywheel Alignment Air Compressor Pump Intake and Exhaust ValvesInspect Air Lines and Fittings for Leaks To Replace or Clean Check Valve Service and AdjustmentsTo Replace Belt MotorStorage Problem Cause Correction TroubleshootingWith the filter removed. Refer to Problem Cause Correction Problem Cause Correction ENG D23269 This Warranty is not Transferable and does not Cover Limited Warranty
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