Porter-Cable 4210 & 4212 instruction manual 100 13/128 050 042 028 014

Page 39

SETUP

Select one set of dovetail bits from the table for Combinations for Half-blind dovetails with the pins and the tails cut separately in the section"TABLES OF COMMONLY AVAILABLE ROUTER BIT SIZES". Use the following table to determine the thickness of the inlay line:

Dovetail Bit Set	Thickness of Inlay Line in	Approximate Thickness
	Decimal Measurements	in Fractional Measurements
H1	0.100	13/128
H2	0.050	3/64

H3	0.042	5/128

H4	0.028	1/32

H5	0.014	1/64

NOTE: If the thickness of the inlay line is very thin, you may have difficulty cutting the inlay correctly.

MAKE THE FIRST JOINT

The first joint is identical to that described in the section on Half-Blind Dovetail Bits with the Pins and Tails Cut Separately under the chapter “ALTERNATE ROUTER BITS”. Use the inlay material as the pin board (normally the drawer front). For the first joint, cut the tail board with the larger dovetail bit and the pin board with the smaller dovetail bit.

Glue the joint and let it dry.

CUT OFF THE INLAY BOARD

After the joint has dried, cut off the inlay board. Cut off the pin board flush with the inside edge of the tail board (Fig. 71B). Then cut off the front edge of the inlay board (Fig. 71C), making sure that the remainder of the inlay (A) Fig 71D is cut so that the thickness is equal to the thickness found in the table on the previous page.


	Fig. 71B				Fig. 71C

Fig. 71A

A

Fig. 71D

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Contents Supplementary Instructiondovetail JIG Manual Table of Contents Important Safety Instructions Safety Guidelines DefinitionsAdditional Safety Rules Replacement PartsBackground Information Miscellaneous Techniques OperationSetup Templates Mounted to Clamping BoardsTHROUGH-DOVETAILS with Clamping Boards Cutting the Tails Cutting the PinsFitting the Joint THROUGH-DOVETAILS with Unlimited Board WidthSet the router bit depth, using the pencil mark from Step Fitting the joint is identical to the previous section a Blind Dovetails with Tail Boards Thicker than 7/8 HALF-BLIND Dovetails with Clamping BoardsCutting the Joint Using a Router Table Alternate Router Bits THROUGH-DOVETAIL BitsTHROUGH-DOVETAIL BIT Combinations Readily Available HALF-BLIND Dovetail BIT Readily Available BOX Joint Bits BOX Joint Bits Readily AvailableDovetail Dado Bits HALF-BLIND Dovetails with Tail Boards Thicker than 7/8 Mitered THROUGH-DOVETAIL Mitering the PinsMitering the Tails THROUGH-DOVETAIL, SKIPPED-PIN MethodHALF-BLIND DOVETAIL, Skipped PIN Method Cutting the Pins Page Cutting the Tails BOX END-TO-END Joints Multiple Spacer MethodEND-TO-END Joints Fitting and Cutting the JointDovetail END-TO-END Joints Drawers with Dovetail DadosHinges with a Drilled Hole Wooden HingesHinges with ROUTER-MADE Grooves Hinges with ROUTER-MADE Grooves Setup with the Template Mounted to the Base of the JIG Angled JointsObtuse Angled Joints Cutting the Tails Setup with the Template Mounted to a Clamping BoardCutting the Pins Acute Angled Joints SLANTED-SIDE Joints COMPOUND-ANGLE Joints Setup Blade Tilt Angle Make Angled CUT Inlayed Joints Inlayed Through DovetailMake the First Joint Inlayed HALF-BLIND Dovetail CUT OFF the Inlay BoardMake the Second Joint 100 13/128 050 042 028 014 Inlayed BOX Joint BOX Joint BIT Combinations Tables of Commonly Available Router BIT SizesThrough Dovetail Router BIT Combinations HALF-BLIND Dovetail BitsTroubleshooting Maintenance ServiceAccessories PORTER-CABLE Limited ONE Year Warranty WarrantyMichigan Canadian PORTER-CABLE Delta Service Centers