Multiquip operation manual FS2/FS2SP Concrete SAW General Information

Page 19

FS2/FS2SP CONCRETE SAW — GENERAL INFORMATION

UNDER CARRIAGE SYSTEM

A jig welded heavy steel gauge under carriage assembly supports the saw in tracking, pivoting and stabilization. A 3/4" diameter rear axle supports two solid rubber (8" x 2-1/2" x 1") cast hub wheels with roller bearings, grease fittings and locking collars. A 3/4" diameter front axle supports two solid rubber (5" x 2" x 3/4") cast hub wheels withrollerbearings,greasefittingsandlockingcollars. Theassembly pivots about two rocker blocks with bushings. See page 40.

BLADE DRIVE SYSTEM

An innovative blade shaft assembly has been specifically designed to support the optimum distribution of torque from the engine shaft to the blade shaft, and to ensure minimal vibratory conditions on the tips of the shaft.

Balanced engine & blade shaft pulleys are connected to their respective shafts, and four V-belts connect the engine pulley to the blade shaft pulley. The 1- 1/4" diameter blade shaft is supported by two self-aligning pillow block bearings that are uniquely positioned on the most outboard portion of the reinforced frame.

The combination of pulley and blade shaft bearing positioning ensures minimal vibration & flutter to the ends of the blade shaft. The blade drive system has been designed for left and right hand cutting. See page 44.

BLADE GUARD ASSEMBLY

The FS2/FS2SP comes standard with either a 14" or 20" hinged two-piece, heavy steel gauge blade guard.

Both blade guards provide zinc plated, fluted floodwater manifold assemblies that supply optimum volume and dispersal of water to both sides of the diamond blade for wet cutting. The sizable (6") fluted floodwater tubes resist clogging and are easily removed for maintenance.

The spray pattern and orientation, in conjunction with the design of thebladeguard,providesexceptionaldustsuppressionwhencutting dry, and may also be desired when the job site requires minimal use ofwater.

The 14" blade guard is designed with an independent aerosol misting system to meet the challenges of minimal water sawing operations.The spray pattern and orientation of the two removable jet nozzles, in conjunction with the design of the 14" blade guard, provides exceptional dust suppression.

A quick disconnect hose and blade guard are easily removed for fast blade changes, and easily seats itself on the chassis bayonet fitting. The blade guard may be oriented for left or right hand cutting. See pages 54 and 56.

WATER SYSTEM

All FS2 saws provide a water direction system to provide cooling water to the diamond blade. This system consist of : a standard "garden hose" valve that connects the water source (via hose) to the saw, an ON/OFF console water switch, water hose with quick disconnect manifold fittings, and either a 14" or 20" blade guard.

Both the 14" and 20" blade guards are designed with two 6" fluted water tubes to direct floodwater to the diamond blade.The 14" blade guardincorporatesanindependentwatermistingsystemthatutilizes specifically positioned aerosol spray nozzles to support dust suppression when sawing in minimal water environments.

The misting spray (approximately 5 gallons/hour) requires a 35-45 psi water pressure for effective results.

CONSOLE

An ergonomically designed control console allows the operator to easily understand and/or operate the adjustable handlebars, Raise/ Lower Crank Handle, Tachometer/Hourmeter, ON/OFF Water Valve,DepthFeed Gauge,andEmergencyEngineON/OFFSwitch. Additionally, for electric start and self-propelled models, the console also provides starting, power control and forward/reverse controls.

MECHANICAL RAISE/LOWER SYSTEM

A positive locking mechanical raise and lower screw feed assembly supports elevation cycling operations. A crank raise/lower handle islocatedontheconsolewith"clockwise"rotationprovidinglowering action, and "counter-clockwise" rotation providing raising action. An ACME precision screw and thread assembly provide accurate travel; while a spring loaded plunge ball system ensures positive height position locking.

An adjustable depth gauge assembly is synchronized with raise/ lower handle rotations to accurately depict depth feed.SeeTable 4 for blade selection with respect to depth of cut. Blade orientation is referenced on the console's depth feed gauge.

TABLE 4. BLADE SELECTION

Diamond Blade

Depth of Cut

Diameter (In.)

 

 

 

12"

3-5/8"

 

 

14"

4-5/8"

 

 

16"

5-5/8"

 

 

18"

6-5/8"

 

 

20"

7-5/8"

 

 

MQ-WHITEMAN FS2/FS2SP CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #2 (06/26/06) — PAGE 19

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Contents Concrete SAW Page Heres HOW to GET Help Table of Contents Order via Fax Dealers Only Best Deal! Order via Internet Dealers OnlySeriously injured if you do not follow directions FS2/FS2SP Concrete SAW Safety Message Alert SymbolsAlways wear approved respiratory protection FS2/FS2SP Concrete SAW Safety Message Alert SymbolsAlways wear approved eye and hearing protection FS2/FS2SP Decals Machine Safety DecalsFS2/FS2SP Concrete SAW Rules for Safe Operation General SafetySpilled on a hot engine Sawtransportation Safety Diamond Blade SafetyFS2/FS2SP Concrete SAW Rules for Safe Operation Emergencies Maintenance SafetyFS2/FS2SP Concrete SAW Dimensions FS2/FS2SP Concrete Saw Weights FS2/FS2SP Concrete SAW WeightsFS2/FS2SP Concrete SAW Basic Components Description Console Components FS2/FS2SP Concrete SAW Console ComponentsFS2/FS2SP Concrete SAW Basic Engine Components FS2/FS2SP Concrete SAW General Information Power PlantsFamiliarization FS2/FS2SP Concrete SAW General Information Gasoline Check Read safety instructions at the beginning of manualBefore Starting Engine Oil CheckAdditionally, when connecting the positive Do not overfill the batteryFS2/FS2SP Concrete SAW Inspection Poor performance and/or blade damage FS2/FS2SP Concrete SAW Inspection -BLADERotation downcuts with the turn of the shaft Operating areaSet the engine ON/OFF switch to the OFF position FS2/FS2SP Concrete SAW Inspection -BLADE PlacementBelts and Covers FS2/FS2SP Concrete SAW Inspection -GUARDS, Covers & BeltsGuards and Covers Check Check the following on the blade flange coverFS2/FS2SP Concrete SAW Inspection -GUARDS, Covers & Belts FS2/FS2SP Concrete SAW- Initial START-UP Place the Engine ON/OFF switch in the on positionPlace the Choke Lever in the Open position Stopping the Engine FS2/FS2SP Concrete SAW Initial START-UPManeuvering The Saw For Misting Water Sawing Saw AlignmentWet Saw Operation Turn water source onBlade Speed FS2/FS2SP Concrete SAW OperationDiamond Blades and Blade Speed Selection of the proper diamond blade consistsBearing Lubrication Care General Engine CareDrive Chainwill Reduce Chain Life FS2/FS2SP Concrete SAW MaintenanceAdjustV-Belt Alignment/Replacement Pulleys General Transmission CareReplacement of the Blade Shaft Bearings Blade Shaft Bearing ReplacementDriveV-Belt Check DriveV-Belts ReplacementAdjust V-BeltTension General CleanlinessEngine Troubleshooting FS2/FS2SP Concrete SAW Troubleshooting EngineFS2/FS2SP Concrete SAW Troubleshooting Engine Blade Troubleshooting FS2/FS2SP Concrete SAW Troubleshooting BladePage Items Found In the Remarks Column FS2/FS2SP SAW Explanation of Code in Remarks ColumnItems Found In the Items Number Column FS2/FS2SP Concrete SAW Suggested Spare Parts FS2/FS2SP Concrete SAW Name Plate and Decals FS2/FS2SP Concrete SAW Name Plate and Decals FS2/FS2SP Concrete SAW Under Carriage Assy 4684 2621 1509015319 2079FS2/FS2SP Concrete SAW Rear Axle Assy Part Name QTY Remarks FS2/FS2SP Concrete SAW Blade Shaft Assy 15063 151196059B KEY, /4 SQ. X 15065 15066FS2/FS2SP Concrete SAW Engine Mount Assy 15174 BOLT, Carriage 3/8 16 X 15306 Part Name0166A 0205 SCREW, HHC 3/8 16 X 10136FS2/FS2SP Concrete SAW Pointers and Covers Assy 10133 NUT, Nyloc 3/8 9154 SCREW, HHC 3/8 16 X 1- 3/4 15248 1505315052 15889FS2/FS2SP Concrete SAW Water System Assy Part Name QTY Basic Platform Assy FS2/FS2SP Concrete SAW Basic Platform Assy15317 1181915081 15702FS2/FS2SP Concrete SAW Blade Guard 14-INCH Assy 15086 10024 NUT, Nyloc 1/4-20 1150515005 15043FS2/FS2SP Concrete SAW Blade Guard 20 -INCH Assy 15463 1546215506 Manual Raise and Lower Assy FS2/FS2SP Concrete SAW Manual Raise and Lower AssyFS2/FS2SP Concrete SAW Manual Raise and Lower Assy FS2/FS2SP Concrete SAW Plug KIT Push Assy Part Name QTY. Remarks FS2/FS2SP Concrete SAW Plug KIT Self Proppelled Assy 10024 NUT, Nyloc 1/4-20 15340 FS2/FS2SP Concrete SAW Plug KIT Self Proppelled AssyFS2/FS2SP Concrete SAW Battery BOX Assy 4671 FS2/FS2SP Concrete SAW Platform Bare Assy 15303 1503515069 15296FS2/FS2SP Concrete SAW Transmission Assy 15197 0131A SCREW, SHS 1/4-20 X 1/4 094815168 10024 NUT, Nyloc 1/4-20 4403FS2/FS2SP Concrete SAW Engine Assy 15103 1551115101 15243FS2/FS2S Concrete SAW Wiring Diagram ENGINE/CONSOLE FS2/FS2S Concrete SAW Wiring Diagram Rocker Switches Payment Terms Page FAX 310