Multiquip FS2SP operation manual General Engine Care, Bearing Lubrication Care

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FS2/FS2SP CONCRETE SAW — MAINTENANCE

CAUTION:

General maintenance practices are crucial to the performance and longevity of your saw.The extreme environments of sawing operations require routine cleaning, lubrication, belt tensioning, and inspection for wear and dam- age

WARNING

The following procedures devoted to mainte- nance can prevent serious saw damage or malfunctioning. Before servicing or inspection, ALWAYS park the saw on a level surface with

the blade removed, and the Console Engine ON/OFF switch & Engine ON/OFF switch in “OFF” position.

WARNING

Some maintenance operations may require the engine to be run. Ensure that the mainte-

nance area is well ventilated. Exhaust contains poisonous car- bon monoxide gas that can cause of unconsciousness and may result in DEATH.

General Engine Care

1.ENGINE CHECK: Check daily for any oil and/or fuel leakage, thread nut & bolt tightness, and overall cleanliness.

2.ENGINE OIL: Check daily. Inspect with blade removed and saw frame level on a level surface. Keep the oil clean, and at the proper servicing level (Figure 8).DO NOT OVERFILL! SAE 10W-30 of SG is recommended for general use.

3.ENGINE OIL CHANGE: Change engine oil the first month or 20 hours of operation.Then every 3 months/or 50 HOURS

NOTE

ALWAYS dispose of used oil in a responsible manner.Ensure that the disposition of all hazardous waste is handled properly. Call your Recycling Center for information about recycling engine oil.

4.ENGINE AIR FILTER: Clean air filter 2 to 3 times daily when DRY cutting.See Engine Owner’s Manual for detailed information.

5.ENGINE TANK & STRAINER: Clean every year/or 300 hours.

6.FUEL LINE: Replace every two years/or as necessary.

7.SPARK PLUG: Clean/adjust every 6 months/or 100 hours. Replace every year/ or 300 hours.

Bearing Lubrication Care

There are seven (7) grease points for the FS2 Push Model saw, and nine (9) grease points for the FS2SP Self-Propelled Model saw. [Use only Premium Lithium 12 based Grease, conforming to NLG1 Grade #2 consistency.]

1.Front Wheels (2): Grease daily, see page 42, item 8, Undercarriage Assembly.

2.RearWheels(2): Grease daily, see page 44, item 10, Rear Axile Assembly.

3.Blade Shaft Bearings (2): Grease daily, see page 46, item1, Blade Shaft Assembly.

4.Raise/Lower AdjustTube (1): Grease daily, see page 60, item 26, Raise/Lower Assembly.

5.Transmission Shaft Bearings (2): Grease weekly/or 25 hours,seepage70,item28,TransmissionAssembly(forself- propelled models only).

NOTE

When cutting DRY, lubricate blade shaft bearings 2 to 3 times daily. The grease can provide an added protective seal for the bearings.

PAGE 30 — MQ-WHITEMAN FS2/FS2SP CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #2 (06/26/06)

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Contents Concrete SAW Page Heres HOW to GET Help Table of Contents Best Deal! Order via Internet Dealers Only Order via Fax Dealers OnlyFS2/FS2SP Concrete SAW Safety Message Alert Symbols Seriously injured if you do not follow directionsFS2/FS2SP Concrete SAW Safety Message Alert Symbols Always wear approved respiratory protectionAlways wear approved eye and hearing protection Machine Safety Decals FS2/FS2SP DecalsGeneral Safety FS2/FS2SP Concrete SAW Rules for Safe OperationSpilled on a hot engine Diamond Blade Safety Sawtransportation SafetyFS2/FS2SP Concrete SAW Rules for Safe Operation Maintenance Safety EmergenciesFS2/FS2SP Concrete SAW Dimensions FS2/FS2SP Concrete SAW Weights FS2/FS2SP Concrete Saw WeightsFS2/FS2SP Concrete SAW Basic Components Description FS2/FS2SP Concrete SAW Console Components Console ComponentsFS2/FS2SP Concrete SAW Basic Engine Components Power Plants FS2/FS2SP Concrete SAW General InformationFamiliarization FS2/FS2SP Concrete SAW General Information Engine Oil Check Read safety instructions at the beginning of manualBefore Starting Gasoline CheckDo not overfill the battery Additionally, when connecting the positiveFS2/FS2SP Concrete SAW Inspection Operating area FS2/FS2SP Concrete SAW Inspection -BLADERotation downcuts with the turn of the shaft Poor performance and/or blade damageFS2/FS2SP Concrete SAW Inspection -BLADE Placement Set the engine ON/OFF switch to the OFF positionCheck the following on the blade flange cover FS2/FS2SP Concrete SAW Inspection -GUARDS, Covers & BeltsGuards and Covers Check Belts and CoversFS2/FS2SP Concrete SAW Inspection -GUARDS, Covers & Belts Place the Engine ON/OFF switch in the on position FS2/FS2SP Concrete SAW- Initial START-UPPlace the Choke Lever in the Open position FS2/FS2SP Concrete SAW Initial START-UP Stopping the EngineManeuvering The Saw Turn water source on Saw AlignmentWet Saw Operation For Misting Water SawingSelection of the proper diamond blade consists FS2/FS2SP Concrete SAW OperationDiamond Blades and Blade Speed Blade SpeedGeneral Engine Care Bearing Lubrication CareGeneral Transmission Care FS2/FS2SP Concrete SAW MaintenanceAdjustV-Belt Alignment/Replacement Pulleys Drive Chainwill Reduce Chain LifeBlade Shaft Bearing Replacement Replacement of the Blade Shaft BearingsGeneral Cleanliness DriveV-Belts ReplacementAdjust V-BeltTension DriveV-Belt CheckFS2/FS2SP Concrete SAW Troubleshooting Engine Engine TroubleshootingFS2/FS2SP Concrete SAW Troubleshooting Engine FS2/FS2SP Concrete SAW Troubleshooting Blade Blade TroubleshootingPage FS2/FS2SP SAW Explanation of Code in Remarks Column Items Found In the Remarks ColumnItems Found In the Items Number Column FS2/FS2SP Concrete SAW Suggested Spare Parts FS2/FS2SP Concrete SAW Name Plate and Decals FS2/FS2SP Concrete SAW Name Plate and Decals FS2/FS2SP Concrete SAW Under Carriage Assy 2079 1509015319 4684 2621FS2/FS2SP Concrete SAW Rear Axle Assy Part Name QTY Remarks FS2/FS2SP Concrete SAW Blade Shaft Assy 15066 151196059B KEY, /4 SQ. X 15065 15063FS2/FS2SP Concrete SAW Engine Mount Assy 0205 SCREW, HHC 3/8 16 X 10136 Part Name0166A 15174 BOLT, Carriage 3/8 16 X 15306FS2/FS2SP Concrete SAW Pointers and Covers Assy 15889 1505315052 10133 NUT, Nyloc 3/8 9154 SCREW, HHC 3/8 16 X 1- 3/4 15248FS2/FS2SP Concrete SAW Water System Assy Part Name QTY FS2/FS2SP Concrete SAW Basic Platform Assy Basic Platform Assy15702 1181915081 15317FS2/FS2SP Concrete SAW Blade Guard 14-INCH Assy 15043 10024 NUT, Nyloc 1/4-20 1150515005 15086FS2/FS2SP Concrete SAW Blade Guard 20 -INCH Assy 15462 1546315506 FS2/FS2SP Concrete SAW Manual Raise and Lower Assy Manual Raise and Lower AssyFS2/FS2SP Concrete SAW Manual Raise and Lower Assy FS2/FS2SP Concrete SAW Plug KIT Push Assy Part Name QTY. Remarks FS2/FS2SP Concrete SAW Plug KIT Self Proppelled Assy FS2/FS2SP Concrete SAW Plug KIT Self Proppelled Assy 10024 NUT, Nyloc 1/4-20 15340FS2/FS2SP Concrete SAW Battery BOX Assy 4671 FS2/FS2SP Concrete SAW Platform Bare Assy 15296 1503515069 15303FS2/FS2SP Concrete SAW Transmission Assy 10024 NUT, Nyloc 1/4-20 4403 0131A SCREW, SHS 1/4-20 X 1/4 094815168 15197FS2/FS2SP Concrete SAW Engine Assy 15243 1551115101 15103FS2/FS2S Concrete SAW Wiring Diagram ENGINE/CONSOLE FS2/FS2S Concrete SAW Wiring Diagram Rocker Switches Payment Terms Page FAX 310