Multiquip operation manual FS2/FS2SP Concrete SAW Maintenance, General Transmission Care

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FS2/FS2SP CONCRETE SAW — MAINTENANCE

General Transmission Care

All FS2SP Models utilize spline gear wheel design coupled with an EATON Model 7 Hydrostatic Transmission that provides forward/reverse propulsion. The simple design of the system keeps maintenance to a minimum.

1.Transmission Reservoir Cup: Check every 8 hours

of operation. When the transmission is cold (A), check oil level against the level indicator (see Figure 26).

DO NOT use multiple viscosity oils! DO NOT OVERFILL.

Figure 26. Transmission Reservoir

2.Servicing: The transmission reservoir is factory filled. Should servicing be required, use SAE20W-20, API classi- fication (SE,CC,CD) or better, General Motors Dexron B, FordM2C-33F,M2C-41AorInternationalHarvesterHy-Tran fluids. For extreme hot weather, drain oil and refill with an oil having a viscosity of SAE30W-30 or SAE40W-40.

3.Drive Chain: Check every 50 hours. Periodically wipe the chain clean and relubricate with penetrating chain oil.

The drive chain may stretch requiring tension adjustments. Loosen the (3) transmission attachment screws (see page 68, item 11), and pivot the transmission in the“U”slots of thetransmission mount untilthepropertensionisachieved. (see page 68, item 33). EXCESSIVE TENSION ON THE

DRIVE CHAINWILL REDUCE CHAIN LIFE.

4.SPLINEGEARWHEELS: Check every 25 hours and clean as necessary. If the spline wheels DONOTengage the rear wheelswith sufficient pressure, slippage of the rear wheels mayoccur.

To adjust the Spline Gear Assembly, place the transmis- sion disengage lever in theDISENGAGEposition. Remove the rearconsolecover(see page 52, item 19). Loosen the linkageadjustmentnutandslightlylengthenthelinkagerod (see page 68, items 12 and 13). Recycle the transmission ENGAGE/DISENGAGElever to observe the proper spline- to-rear wheel contact. Retighten adjustment nut and return Rear Console Cover.

AdjustV-Belt Alignment/Replacement Pulleys

The V-belts and their respective pulleys have been professionally aligned at the factory. If there is a requirement to remove/replace or adjust the pulleys, proceed with the following instructions.

1.Select the proper sized pulley both in outside diameter and arbor size. Use approved Multiquip parts to ensure the component compatibility.

2.A change in Pulley diameters may require specifically sized V-Belts. Contact Multiquip Service Department to en- sureV-Beltcompatibility.

Complete DriveV-Belt(s) Replacement steps (1 through 7)

3.Remove theV-Belts from around the Pulley(s).

4.Removethesetscrewsthatsecurethepulleystotherespec- tive shafts (PTO shaft) for engine pulley or the (blade shaft) for the blade shaft pulley.

5.Remove/replace the pulley by sliding it off the shaft.

6.Reorient the new pulley on the shaft, and ensure precise pulley alignment by utilizing an accurate straight edge (see Figures 27 and 28).

7.Replace/tighten set screws treated with a drop ofLOCTITE

Threadlocker 266.

8.Orient the proper replacement V-Belt(s) around the blade shaft pulley and engine pulley.

9.Reference the final stages of the DriveV-Belt(s) Replace- mentsteps.

Figure 27. Pulley Alignment

Figure 28.V-Belt Alignment

MQ-WHITEMAN FS2/FS2SP CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #2 (06/26/06) — PAGE 31

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Contents Concrete SAW Page Heres HOW to GET Help Table of Contents Order via Fax Dealers Only Best Deal! Order via Internet Dealers OnlySeriously injured if you do not follow directions FS2/FS2SP Concrete SAW Safety Message Alert SymbolsAlways wear approved respiratory protection FS2/FS2SP Concrete SAW Safety Message Alert SymbolsAlways wear approved eye and hearing protection FS2/FS2SP Decals Machine Safety DecalsFS2/FS2SP Concrete SAW Rules for Safe Operation General SafetySpilled on a hot engine Sawtransportation Safety Diamond Blade SafetyFS2/FS2SP Concrete SAW Rules for Safe Operation Emergencies Maintenance SafetyFS2/FS2SP Concrete SAW Dimensions FS2/FS2SP Concrete Saw Weights FS2/FS2SP Concrete SAW WeightsFS2/FS2SP Concrete SAW Basic Components Description Console Components FS2/FS2SP Concrete SAW Console ComponentsFS2/FS2SP Concrete SAW Basic Engine Components FS2/FS2SP Concrete SAW General Information Power PlantsFamiliarization FS2/FS2SP Concrete SAW General Information Gasoline Check Read safety instructions at the beginning of manualBefore Starting Engine Oil CheckAdditionally, when connecting the positive Do not overfill the batteryFS2/FS2SP Concrete SAW Inspection Poor performance and/or blade damage FS2/FS2SP Concrete SAW Inspection -BLADERotation downcuts with the turn of the shaft Operating areaSet the engine ON/OFF switch to the OFF position FS2/FS2SP Concrete SAW Inspection -BLADE PlacementBelts and Covers FS2/FS2SP Concrete SAW Inspection -GUARDS, Covers & BeltsGuards and Covers Check Check the following on the blade flange coverFS2/FS2SP Concrete SAW Inspection -GUARDS, Covers & Belts FS2/FS2SP Concrete SAW- Initial START-UP Place the Engine ON/OFF switch in the on positionPlace the Choke Lever in the Open position Stopping the Engine FS2/FS2SP Concrete SAW Initial START-UPManeuvering The Saw For Misting Water Sawing Saw AlignmentWet Saw Operation Turn water source onBlade Speed FS2/FS2SP Concrete SAW OperationDiamond Blades and Blade Speed Selection of the proper diamond blade consistsBearing Lubrication Care General Engine CareDrive Chainwill Reduce Chain Life FS2/FS2SP Concrete SAW MaintenanceAdjustV-Belt Alignment/Replacement Pulleys General Transmission CareReplacement of the Blade Shaft Bearings Blade Shaft Bearing ReplacementDriveV-Belt Check DriveV-Belts ReplacementAdjust V-BeltTension General CleanlinessEngine Troubleshooting FS2/FS2SP Concrete SAW Troubleshooting EngineFS2/FS2SP Concrete SAW Troubleshooting Engine Blade Troubleshooting FS2/FS2SP Concrete SAW Troubleshooting BladePage Items Found In the Remarks Column FS2/FS2SP SAW Explanation of Code in Remarks ColumnItems Found In the Items Number Column FS2/FS2SP Concrete SAW Suggested Spare Parts FS2/FS2SP Concrete SAW Name Plate and Decals FS2/FS2SP Concrete SAW Name Plate and Decals FS2/FS2SP Concrete SAW Under Carriage Assy 4684 2621 1509015319 2079FS2/FS2SP Concrete SAW Rear Axle Assy Part Name QTY Remarks FS2/FS2SP Concrete SAW Blade Shaft Assy 15063 151196059B KEY, /4 SQ. X 15065 15066FS2/FS2SP Concrete SAW Engine Mount Assy 15174 BOLT, Carriage 3/8 16 X 15306 Part Name0166A 0205 SCREW, HHC 3/8 16 X 10136FS2/FS2SP Concrete SAW Pointers and Covers Assy 10133 NUT, Nyloc 3/8 9154 SCREW, HHC 3/8 16 X 1- 3/4 15248 1505315052 15889FS2/FS2SP Concrete SAW Water System Assy Part Name QTY Basic Platform Assy FS2/FS2SP Concrete SAW Basic Platform Assy15317 1181915081 15702FS2/FS2SP Concrete SAW Blade Guard 14-INCH Assy 15086 10024 NUT, Nyloc 1/4-20 1150515005 15043FS2/FS2SP Concrete SAW Blade Guard 20 -INCH Assy 15463 1546215506 Manual Raise and Lower Assy FS2/FS2SP Concrete SAW Manual Raise and Lower AssyFS2/FS2SP Concrete SAW Manual Raise and Lower Assy FS2/FS2SP Concrete SAW Plug KIT Push Assy Part Name QTY. Remarks FS2/FS2SP Concrete SAW Plug KIT Self Proppelled Assy 10024 NUT, Nyloc 1/4-20 15340 FS2/FS2SP Concrete SAW Plug KIT Self Proppelled AssyFS2/FS2SP Concrete SAW Battery BOX Assy 4671 FS2/FS2SP Concrete SAW Platform Bare Assy 15303 1503515069 15296FS2/FS2SP Concrete SAW Transmission Assy 15197 0131A SCREW, SHS 1/4-20 X 1/4 094815168 10024 NUT, Nyloc 1/4-20 4403FS2/FS2SP Concrete SAW Engine Assy 15103 1551115101 15243FS2/FS2S Concrete SAW Wiring Diagram ENGINE/CONSOLE FS2/FS2S Concrete SAW Wiring Diagram Rocker Switches Payment Terms Page FAX 310