Multiquip operation manual FS2 Concrete SAW General Information, Under Carriage System

Page 18

FS2 CONCRETE SAW — GENERAL INFORMATION

UNDER CARRIAGE SYSTEM

A jig welded heavy steel gauge under carriage assembly supports the saw in tracking, pivoting and stabilization. A 3/4" diameter rear axle supports two solid rubber (10" x 2.75" x 3/4") cast hub wheels with roller bearings, grease fittings and locking collars. A 5/8" diameter front axle supports two solid rubber (5" x 2" x 5/8") cast hub wheels with roller bearings, grease fittings and locking collars. The assembly pivots about the rear axle and is lubricated through a 90-degree grease fitting in the rear axle tube. See page 36.

BLADE DRIVE SYSTEM

An innovative blade shaft assembly has been specifically designed to support the optimum distribution of torque from the engine shaft to the blade shaft, and to ensure minimal vibratory conditions on the tips of the shaft.

Balanced engine & blade shaft pulleys are connected to their respect shafts via taper lock bushings, and three 3VX V-belts connect the engine pulley to the blade shaft pulley. The 1- 1/4" diameter blade shaft is supported by two self-aligning pillow block bearings that are uniquely positioned on the most outboard portion of the reinforced frame.

The combination of pulley and blade shaft bearing positioning ensures minimal vibration & flutter to the ends of the blade shaft. The blade drive system has been designed for left and right hand cutting. See page 38.

BLADE GUARD ASSEMBLY

The two-piece heavy gauge blade guard, available in 14" or 18". The 14" blade guard (standard) is designed with two fully independent water systems to meet the challenges of dry or wet cutting operations. First, a fluted floodwater manifold assembly supplies optimum volume and dispersal of water to both sides of the diamond blade for wet cutting applications.

The sizable (6") fluted tubes that direct the floodwater resist clogging and are easily removed for maintenance. Second, a true water misting manifold assembly provides specifically oriented cones of aerosol spray to the blade via two water jet nozzles.

The spray pattern and orientation, in conjunction with the design of the blade guard, provides exceptional dust suppression when cutting dry, and may also be desired when the job site requires minimal use of water.

The blade guard is removable for quick blade changes, and easily seats itself on the chassis bayonet fitting. The blade guard may be oriented for left or right hand cutting. See pages 48 and 50.

WATER SYSTEM

The FS2 Series employs an independent water system that provides either floodwater or aerosol misting water to the blade. For floodwater, two 6" fluted tubes are connected via a manifold, and are oriented inside the blade guard to provide optimum water volume and dispersal to both sides of the blade.

A separate water misting system (14" blade guard) utilizes specifically positioned spray nozzles that project a special cone of aerosol water to the blade when dry cutting and/or cutting operations that require minimal usage of water. This misting spray (approximately 5 gallons/hour), along with the geometry of the blade guard considerably diminish the dust signature generated by dry cutting. The water misting system requires approximately 40 psi of pressure for effective results.

A standard "garden hose" hookup valve connects the water source to the saw, and a 3-way water lever (OFF/MIST/FLOOD) is conveniently located on the console. See page 44.

CONSOLE

An ergonomically designed control console allows the operator to easily understand and/or operate the depth feed gauge, positive 3- way water valve, raise/lower control handle, digital engine tachometer/hourmeter, engine ON/OFF switch, handle bar assembly, and standard "garden hose" water hook up. A rear panel cover assembly is easily removed to permit access inside the console of the saw. See page 44.

MECHANICAL RAISE/LOWER SYSTEM

A positive locking mechanical raise and lower screw feed assembly supports elevation cycling operations. A crank raise/lower handle is located on the console with "clockwise" rotation providing lowering action, and "counter-clockwise" rotation providing raising action. An ACME precision screw and thread assembly provide accurate travel; while a spring loaded plunge ball system ensures positive height position locking.

A steel pointer assembly is synchronized with raise/lower handle rotations to accurately depict depth feed. See Table 4 for blade selection with respect to depth of cut. Blade orientation is referenced on the console's horizontal depth feed gauge (see page 52), and is calibrated for 12", 14", 16" and 18" diamond blades.

TABLE 4. BLADE SELECTION

Diamond Blade

Depth of Cut

Diameter (In.)

 

 

 

 

 

12"

3

5/8"

 

 

 

14"

4

5/8"

 

 

 

16"

5

5/8"

 

 

 

18"

6

5/8"

 

 

 

PAGE 18 — MQ-WHITEMAN FS2 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #2 (11/08/01)

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Contents Concrete SAW Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures UPS Ground Service at no charge for freightFS2 Concrete SAW Safety Message Alert Symbols Seriously injured if you do not follow directionsFS2 Concrete SAW Safety Message Alert Symbols Always wear approved respiratory protectionAlways wear approved eye and hearing protection Machine Safety Decals FS2 Concrete SAW DecalsGeneral Safety FS2 Concrete SAW Rules for Safe OperationNever tow the saw behind a vehicle Stop the engine when leaving the saw unattendedFS2 Concrete SAW Rules for Safe Operation Never transport the saw with the blade mountedMaintenance Safety FS2 Concrete SAW Rules for Safe OperationEmergencies FS2 Concrete SAW Dimensions FS2 Concrete Saw DimensionsWeights FS2 Concrete SAW Basic Components FS2 Concrete Saw Basic Components Description Mixture FS2 Concrete SAW Basic Engine ComponentsFlow of fuel Muffler Used to reduce noise and emissionsFS2 Concrete SAW General Information Manual Cyclone Air FiltrationFS2 Concrete SAW General Information Under Carriage SystemTACHOMETER/ Hourmeter Engine Oil Check Read safety instructions at the beginning of manualBefore Starting Gasoline CheckOperating area FS2 Concrete SAW Inspection -BLADERotation downcuts with the turn of the shaft Poor performance and/or blade damageSaw FS2 Concrete SAW Inspection -BLADE PlacementWhen finalizing the assembly Tight closure on the surface of the bladeFS2 Concrete SAW Inspection -GUARDS, Covers and V-BELTS Belt Tension Place the Engine ON/OFF switch in the on position FS2 Concrete SAW- Initial START-UPStopping the Engine Maneuvering The SawBlade is spinning whenever the engine is running Wet Saw Operation FS2 Concrete SAW OperationSaw Alignment Advance engine throttle to full Fast positionFinishing a Cut Dry Saw OperationDiamond Blades and Blade Speed Blade SpeedBearing Lubrication Care FS2 Concrete SAW MaintenanceGeneral Cleanliness General Engine CareBlade Shaft Bearing Replacement Replacement of the Blade Shaft BearingsBelt Replacement Raise/Lower Height AdjustmentSetting The Height Of The Depth Gauge Pointer Belt Tension CheckFS2 Concrete SAW Explanation of Code in Remarks Column Items Found In the Remarks ColumnItems Found In the Items Number Column FS2 Concrete SAW Suggested Spare Parts To 3 UnitsFS2 Concrete SAW Troubleshooting Engine Engine TroubleshootingFS2 Concrete SAW Troubleshooting Engine Engine TroubleshootingFS2 Concrete SAW Under Carriage Assy 2621 150281162A 15090FS2 Concrete SAW Blade Shaft Assy 15066 151196059B KEY, 1/4 SQ X 15065 15063FS2 Concrete SAW Engine Mount Assy 15032 1515615033 15157FS2 Concrete SAW Pointers and Covers Assy 0730 SCREW, HHC 1/4-20 X 15011 1505315070 0131A SCREW, HHC 1/4-20 X 3/4 15052FS2 Concrete SAW Water System Assy 15538 CLAMP, Worm HOSE, 7/16-11/16 15137 1513515181 15183FS2 Concrete SAW Basic Platform Assy 0730 SCREW, HHC 1/4-20 15664 1500115105 15018FS2 Concrete SAW Blade Mist 14-INCH Assy 10176 NUT, Nyloc 1/2-13 15151 0131A SCREW, HHC 1/4-20 X 3/4 094915509 15160FS2 Concrete SAW Blade Mist 18 -INCH Assy 10176 NUT, Nyloc 1/2-13 15449 15204FS2 Concrete SAW Manual Raise and Lower Assy 15517 150831577 15080FS2 Concrete SAW Engine Assy 15102 1551115101 15103Terms and Conditions of Sale Parts Page Multiquip INC