Multiquip FS2 Concrete SAW Maintenance, Bearing Lubrication Care, General Engine Care

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FS2 CONCRETE SAW — MAINTENANCE

CAUTION:

General maintenance practices are crucial to the performance and longevity of your saw. The extreme environments of sawing opera- tions require routine cleaning, lubrication, belt tensioning, and inspection for wear and dam- age

WARNING

The following procedures devoted to mainte- nance can prevent serious saw damage or malfunctioning. Before servicing or inspection, ALWAYS park the saw on a level surface with

the blade removed, and the Console Engine ON/OFF switch & Engine ON/OFF switch in “OFF” position.

4.ENGINE AIR FILTER: Clean air filter 2 TO 3 times daily when DRY cutting. See Engine Owner’s Manual for detailed information.

5.ENGINE TANK & STRAINER: Clean every year/ or 300 hours.

6.FUEL LINE: Replace every two years/ or as necessary.

7.SPARK PLUG: Clean/adjust every 6 months/or 100 hours. Replace every year/ or 300 hours.

Bearing Lubrication Care

There are nine (9) grease points (zerk fittings, Figure 23) on the FS2 Concrete Saw. Use only Premium Lithium 12 based Grease, conforming to NLG1 Grade #2 consistency.

WARNING

Some maintenance operations may require the engine to be run. Ensure that the mainte-

nance area is well ventilated. Exhaust contains poisonous car- bon monoxide gas that can cause of unconsciousness and may result in DEATH

General Engine Care

1.ENGINE CHECK: Check daily for any oil and/or fuel leakage, thread nut & bolt tightness, and overall cleanliness.

2.ENGINE OIL: Check daily. Inspect with blade removed and saw frame level on a level surface. Keep the oil clean, and at the proper servicing level (Figure8). DO NOT OVERFILL! SAE 10W30 of SG is recommended for general use.

3.ENGINE OIL CHANGE: Change engine oil the first month or 20 hours of operation.Then every 3 months/ or 50 HOURS

NOTE

ALWAYS dispose of used oil in a responsible manner. Ensure that the disposition of all hazardous waste is handled properly. Call your Recycling Center for information about recycling engine oil.

Figure 23. Zerk Fitting

1.FRONT & REAR WHEELS: Grease daily, see page 36, Under Carriage Assembly.

2.BLADE SHAFT BEARINGS: Grease daily, see page 38, Blade Shaft Assembly.

NOTE

When cutting DRY, lubricate blade shaft bearings 2 to 3 times daliy. The grease can provide an added protective seal for the bearings.

3.RAISE/LOWER DEPTH CONTROL BEARING:Grease daily, see page 52, Manual Raise Lower Assembly

4.ADJUST TUBE: Grease daily, see page 52, Manual Raise Lower Assembly.

5.AXLE ASSEMBLY: Grease weekly/or 25 hours, see page 36, Under Carriage Assembly.

General Cleanliness

Clean the machine daily. Remove all dust and slurry build up. If the saw is steam cleaned, ensure that lubrication is accom- plished AFTER steam cleaning operations.

MQ-WHITEMAN FS2 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #2 (11/08/01) — PAGE 29

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Contents Concrete SAW Page Heres HOW to GET Help Table of Contents UPS Ground Service at no charge for freight Parts Ordering ProceduresSeriously injured if you do not follow directions FS2 Concrete SAW Safety Message Alert SymbolsAlways wear approved eye and hearing protection FS2 Concrete SAW Safety Message Alert SymbolsAlways wear approved respiratory protection FS2 Concrete SAW Decals Machine Safety DecalsFS2 Concrete SAW Rules for Safe Operation General SafetyFS2 Concrete SAW Rules for Safe Operation Stop the engine when leaving the saw unattendedNever tow the saw behind a vehicle Never transport the saw with the blade mountedEmergencies Maintenance SafetyFS2 Concrete SAW Rules for Safe Operation FS2 Concrete Saw Dimensions FS2 Concrete SAW DimensionsWeights FS2 Concrete Saw Basic Components FS2 Concrete SAW Basic ComponentsDescription Flow of fuel FS2 Concrete SAW Basic Engine ComponentsMixture Muffler Used to reduce noise and emissionsManual Cyclone Air Filtration FS2 Concrete SAW General InformationUnder Carriage System FS2 Concrete SAW General InformationTACHOMETER/ Hourmeter Before Starting Read safety instructions at the beginning of manualEngine Oil Check Gasoline CheckRotation downcuts with the turn of the shaft FS2 Concrete SAW Inspection -BLADEOperating area Poor performance and/or blade damageWhen finalizing the assembly FS2 Concrete SAW Inspection -BLADE PlacementSaw Tight closure on the surface of the bladeFS2 Concrete SAW Inspection -GUARDS, Covers and V-BELTS Belt Tension FS2 Concrete SAW- Initial START-UP Place the Engine ON/OFF switch in the on positionBlade is spinning whenever the engine is running Stopping the EngineManeuvering The Saw Saw Alignment FS2 Concrete SAW OperationWet Saw Operation Advance engine throttle to full Fast positionDiamond Blades and Blade Speed Dry Saw OperationFinishing a Cut Blade SpeedGeneral Cleanliness FS2 Concrete SAW MaintenanceBearing Lubrication Care General Engine CareReplacement of the Blade Shaft Bearings Blade Shaft Bearing ReplacementSetting The Height Of The Depth Gauge Pointer Raise/Lower Height AdjustmentBelt Replacement Belt Tension CheckItems Found In the Items Number Column FS2 Concrete SAW Explanation of Code in Remarks ColumnItems Found In the Remarks Column To 3 Units FS2 Concrete SAW Suggested Spare PartsEngine Troubleshooting FS2 Concrete SAW Troubleshooting EngineEngine Troubleshooting FS2 Concrete SAW Troubleshooting EngineFS2 Concrete SAW Under Carriage Assy 1162A 150282621 15090FS2 Concrete SAW Blade Shaft Assy 6059B KEY, 1/4 SQ X 15065 1511915066 15063FS2 Concrete SAW Engine Mount Assy 15033 1515615032 15157FS2 Concrete SAW Pointers and Covers Assy 15070 150530730 SCREW, HHC 1/4-20 X 15011 0131A SCREW, HHC 1/4-20 X 3/4 15052FS2 Concrete SAW Water System Assy 15181 1513515538 CLAMP, Worm HOSE, 7/16-11/16 15137 15183FS2 Concrete SAW Basic Platform Assy 15105 150010730 SCREW, HHC 1/4-20 15664 15018FS2 Concrete SAW Blade Mist 14-INCH Assy 15509 0131A SCREW, HHC 1/4-20 X 3/4 094910176 NUT, Nyloc 1/2-13 15151 15160FS2 Concrete SAW Blade Mist 18 -INCH Assy 15204 10176 NUT, Nyloc 1/2-13 15449FS2 Concrete SAW Manual Raise and Lower Assy 1577 1508315517 15080FS2 Concrete SAW Engine Assy 15101 1551115102 15103Terms and Conditions of Sale Parts Page Multiquip INC