Grizzly G9979 owner manual Blade Pitch TPI, To select the correct blade pitch

Page 27

Blade Pitch (TPI)

The chart below is a basic starting point for choosing teeth per inch (TPI) for variable tooth pitch blades and standard raker set bi-metal blades/HSS blades. However, for exact specifica- tions of bandsaw blades that are correct for your operation, contact the blade manufacturer.

To select the correct blade pitch:

1.Measure the material thickness. This mea- surement is the length of cut taken from where the tooth enters the workpiece, sweeps through, and exits the workpiece.

2.Refer to the "Material Width/Diameter" row of the blade selection chart in Figure 20, and read across to find the workpiece thickness you need to cut.

3.Refer to the "Material Shapes" row and find the shape of the material to be cut.

4.In the applicable row, read across to the right and find the box where the row and column intersect. Listed in the box is the minimum TPI recommended for the variable tooth pitch blades.

5.The "Cutting Speed Rate Recommendation" section of the chart offers guidelines for vari- ous metals, given in feet per minute (FPM). Choose the speed closest to the number shown in the chart.

Material Width/Diameter

Material Shapes

Teeth Per Inch (TPI) for Variable Pitch Blades

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOOTH SELECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mm

50

 

 

75

 

 

100

 

 

150

 

200

 

 

 

250

 

 

300

350

 

 

400

 

 

450

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8

 

 

 

4/6

 

 

 

 

 

 

 

3/4

 

 

 

 

 

 

 

 

 

 

 

 

2/3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

 

 

 

 

 

 

 

2/3

 

 

 

 

 

 

1.4/2.5

 

 

 

 

 

 

 

 

1.5/.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

inch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

3

4

 

5

6

7

8

9

 

10

11

12

13

14

15

16

17

18

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CUTTING SPEED RATE RECOMMENDATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Material

Speed FPM

 

 

Material

Speed FPM

 

Material

 

Speed FPM

 

Material

 

 

Speed FPM

 

 

 

 

 

 

 

 

 

 

 

 

 

(M/Min)

 

 

 

 

 

 

 

 

 

 

(M/Min)

 

 

 

 

 

 

 

 

 

(M/Min)

 

 

 

 

 

 

 

 

(M/Min)

 

 

 

 

 

 

 

 

Carbon

196~354

 

Tool Steel

 

203

 

 

 

 

Alloy

 

 

111~321

 

Free Machining

150~203

 

 

 

 

 

 

 

 

 

 

Steel

 

(60) (108)

 

 

(62)

 

 

 

 

Steel

 

 

(34) (98)

 

Stainless Steel

(46) (62)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Angle

 

180~220

 

High-Speed

75~118

 

 

 

Mold Steel

 

 

246

 

 

 

 

Gray

 

 

108~225

 

 

 

 

 

 

 

 

 

 

Steel

 

(54) (67)

 

Tool Steel

(25) (36)

 

 

 

 

 

(75)

 

 

 

Cast Iron

 

 

(33) (75)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thin

 

180~220

 

 

Cold-Work

95~213

 

 

 

 

Water

 

 

242

 

 

 

Ductile

 

 

65~85

 

 

 

 

 

 

 

 

 

 

 

Tube

 

(54) (67)

 

 

Tool Steel

(29) (65)

 

 

 

Hardened

 

 

(75)

 

 

Austenitic

 

 

(20) (26)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tool Steel

 

 

 

 

 

 

 

Cast Iron

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum

220~534

 

 

Hot-Work

 

203

 

 

 

Stainless

 

 

85

 

 

Malleable

 

 

321

 

 

 

 

 

 

 

 

 

 

 

Alloy

 

(67) (163)

 

 

Tool Steel

 

(62)

 

 

 

 

Steel

 

 

(26)

 

 

Cast Iron

 

 

(98)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Copper

229~482

 

Oil-Hardened

203~213

 

 

 

CR Stainless

 

85-203

 

 

 

Plastics

 

 

 

 

220

 

 

 

 

 

 

 

 

 

 

 

Alloy

 

(70) (147)

 

 

Tool Steel

(62) (65)

 

 

 

 

Steel

 

 

(26) (62)

 

 

 

 

(67)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 20. General guidelines for blade selection and speed chart.

G8144Z/G8145Z/G8146Z

-25-

(Manufactured Since 6/11)

 

Image 27
Contents Variable Speed Vertical Metal Cutting Bandsaw Page Table of Contents Introduction ForewordContact Info Machine Data Sheet Main Specifications Operation Info G8145Z Machine Data Sheet 108 1800 FPM G8146Z Machine Data Sheet 105 2100 FPM Model G8144Z/G8145Z Basic Identification Model G8146Z Basic Identification Model G8146Z only Control Panel IdentificationHearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Safety Instructions for Metal Cutting Bandsaws 220V Operation Circuit RequirementsUnpacking SetupSetup Safety Items Needed for SetupFloor Load Clean UpPlacement Location Site ConsiderationsMounting to Shop Floor Moving & PlacingBolting to Concrete Floors Model G8144Z/G8145Z Control Panel Test RunTo test run the bandsaw Model G8146Z onlyModel G8146Z only Operation Safety Basic Controls OperationsModel G8144Z/G8145Z Model G8144Z/G8145Z blade Controls Model G8146ZBlade Width Blade SelectionBlade Terminology Blade LengthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Break-In Blade BreakageBlade Care Break-In Blade CareChip Inspection Chart To replace the blade Cutting Overview Blade ChangesTo correctly tension the blade Blade TensioningModel G8146Z Figure Guide PostTo properly position the guide post Model G8144Z/G8145Z FigureTo properly adjust the upper and lower blade guides Adjusting Blade GuidesTo adjust the table tilt Adjusting Table TiltBlade Welding Using the blade shear to cut BladeBlade clamping pressure chart Blade Width Pressure SettingCorrect Not Correct Correct Not CorrectModel Material Length Width AccessoriesGrizzly Bandsaw Blades H5408-Blade Tensioning GaugeRedressing Rubber Tires MaintenanceCleaning ScheduleLubrication Service TroubleshootingMotor & Electrical Cutting Operations To check/tension/replace the V-belts Belt Pulley Tensioning Alignment Replacing V-BeltsCoplanarity Gauge Wheel AlignmentChecking Wheel Coplanarity Adjusting Lower WheelTo adjust the Model G8146Z upper wheel To adjust the table square to the bladeAligning Table To Blade Blade Guides Support See Figure G8144Z/G8145Z Control Panel & Inverter Wiring DiagramG8144Z/G8145Z Electrical Components Digital display wiring see wiring Diagram onControl Panel G8146Z Electrical & Control Wiring DiagramSee on G8146Z Inverter Wiring DiagramG8146Z Electrical Components Control panel wiring see wiringMotor Wiring Diagram G8144Z/G8145ZSee See G8146Z Welding Station Wiring DiagramParts G8144Z Cabinet Breakdown & Parts List124 G8144Z Table & Guides Breakdown Parts ListG8144Z Drive System Breakdown G8145Z Cabinet Breakdown & Parts List G8145Z Table & Guides Breakdown Parts List G8145Z Drive System Breakdown G8146Z Cabinet Breakdown & Parts List G8146Z Table & Lower Guide Breakdown Parts List G8146Z Motor & Lower Wheel Breakdown Parts List Description G8146Z Guide Post Breakdown & Parts ListG8146Z Upper Wheel Breakdown & Parts List Welder Station Breakdown Welder Station Parts List Label Placement & List Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Order Hours a DAY
Related manuals
Manual 80 pages 61.96 Kb Manual 3 pages 44.05 Kb